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Aufsatz
A Closer Look at the Bonding Capacity of Thick Metal-Plastic Hybrids
(2019-03-01)
Metal-plastic hybrids have a lot of advantages compared to purely metal or purely plastic parts. A good design for metal-plastic hybrids can help to save weight, for example in automotive applications. Therefore, it is important to understand the joining mechanisms between both materials. Aluminum AlSi9Cu3(Fe) and polyamide 6.6 with 35 % glass fibers were used as joining partners. The materials were joined by enclosing the metal part at least partially with plastic right inside the injection molding tool. Afterwards, ...
Aufsatz
UV Pre-Treatment for Polycarbonate for Bonding LSR in a Multi-Component Injection Molding Process
(2019-03-01)
In this study, the influence of UVC radiation and the influence of ozone on the surface energy of specimens made of polycarbonate were investigated. In an additional step, the peeling resistance of silicone flaps, which were overmolded, onto pre-treated PC plates of multicomponent specimens were analyzed. For this purpose, the samples were exposed to UVC radiation for different lengths of time, ranging from 5 s to 3 600 s. To further evaluate the influence of the ozone created by the UVC in the presence of oxygen, ...
Aufsatz
Additive manufacturing of Co-Ni-Ga high-temperature shape memory alloy - Processability 3 and phase transformation behavior
(2019)
Co-Ni-Ga high-temperature shape memory alloy is additively processed by selective laser melting for the first time. Reversiblemartensitic transformation of the as-built material is proven by differential scanning calorimetry. Microstructural analysis reveals a columnar-grained microstructure due to epitaxial solidification. Columnar-grained microstructures are characterized by a very low degree of constraints being beneficial for superior functional performance in numerous shape memory alloys. However, process-induced ...
Aufsatz
Promoting abnormal grain growth in Fe-based shape memory alloys through compositional adjustments
(2019-05-28)
Iron-based shape memory alloys are promising candidates for large-scale structural applications due to their cost efficiency and the possibility of using conventional processing routes from the steel industry. However, recently developed alloy systems like Fe–Mn–Al–Ni suffer from low recoverability if the grains do not completely cover the sample cross-section. To overcome this issue, here we show that small amounts of titanium added to Fe–Mn–Al–Ni significantly enhance abnormal grain growth due to a considerable ...
Aufsatz
Parameter identification for constitutive models of innovative textile composite materials using digital image correlation
(2019-11-18)
This contribution focuses on an innovative composite material consisting of textile layers made from continuous wooden fibers embedded in a thermoplastic matrix. A finite element simulation of potential use‐cases is planned to support the development process and to study the suitability of the material in an architectural context. The simulation is based on a constitutive model assuming homogenous orthotropic elastic behavior and will be expanded to include multiscale modeling in future research. The material parameters ...
Konferenzveröffentlichung
Flexible Foams made of Liquid Silicone Rubber and expandable Microspheres
(2019-10-02)
In this study, the possibility of foaming liquid silicone rubber (LSR) was investigated. The foam was produced by injection molding with two different thermoplastic, expandable microspheres. Different properties were tested using the S2-tensile bar, e.g. density, tensile strength, specific tensile strength, elongation at break, stress at 100 % strain and the hardness. It was found that the two types of microspheres used have similar effects on density, specific tensile strength and elongation at break, but differ in ...
Dissertation
The Fatigue and Corrosion Fatigue Behavior of Austenitic Stainless Steel AISI 304 after Deep Rolling at Various Temperatures
(2019-09)
The austenitic stainless steel AISI 304 was deep rolled at 20 °C (RTDR), -195 °C (CTDR), and 550 °C (HTDR). The deep rolling pressures used for each deep rolling temperature were 1.0, 1.7, and 2.4 bar. From microstructural investigation, the largest compressive residual stress field was found in RTDR, and the highest amount of martensitic content and plastic deformation were found in CTDR. The strain aging effect was only found in HTDR.
In the rotating bending fatigue tests, the strain aging effect after HTDR is ...
Konferenzveröffentlichung
The Influence of different die geometries on the Extrusion Process of High-Consistency Silicone Rubber
(Society of Plastics Engineers, 2019)
Silicone Rubber and especially High-Consistency Silicone Rubber (=HCR), are typically processed in the extrusion process. Due to the high requirements in terms of the ma-terial properties and the geometric dimensions, a funda-mental knowledge of the whole process including experi-ences in tool design are essential.
In this study, HCR with different Shore-hardnesses are extruded on a vertical silicone extrusion line with various breaker plates with different length to diameter ratios (=L/D-ratio) in order to analyze ...
Dissertation
Effect of heat treatment and iron content on the microstructure and mechanical properties of a secondary Al-Si-Cu alloy
(2019-05)
In this work the effect of heat treatments on the microstructure and mechanical properties of a secondary Al-Si-Cu alloy is studied. A Design of Experiments (DoE) was developed in order to optimize the heat treatment parameters and analyze the dissolution and fragmentation of the iron-rich inclusions as well as the improvement of the mechanical properties by non-equilibrium heat treatments. The iron-rich intermetallic inclusions were characterized as-cast and after heat treatment both by two-dimensional metallography ...