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UVC Irradiation as a Surface Treatment of Polycarbonate to Generate Adhesion to Liquid Silicone Rubber in an Overmolding Process
(2024-04-18)
This study investigates the adhesion properties of polycarbonate (PC) and liquid silicone rubbers (LSR) through surface activation using ultraviolet C (UVC) radiation. While self-adhesive LSRs adhere easily to certain thermoplastic composites such as polybutylene terephthalate (PBT) and polyamides (PAs), bonding to PC typically requires surface treatment due to the lack of compatible functional groups. Previous methods like plasma or flame treatment have been effective, but the use of UVC radiation for surface ...
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Characterization of Mechanical Properties, Macroscopic Deformation Behavior, and Microstructure of Functionally Graded 22MnB5 Steel
(2021-03-24)
The focus of this study is on the characterization of the local plastic deformation and failure of functionally graded 22MnB5 plates after hot stamping using an in situ approach. Various forming strategies at elevated temperatures are performed using differentially tempered forming tools to locally tailor the microstructure. By controlling the cooling rate, graded as well as martensitic and ferritic–pearlitic microstructures are obtained. Experimental analysis includes evaluation of the material- and geometry-dependent ...
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On the Influence of Microstructure on the Corrosion Behavior of Fe–Mn–Al–Ni Shape Memory Alloy in 5.0 wt% NaCl Solution
(2020-10-03)
Herein the corrosion behavior of Fe–Mn–Al–Ni shape memory alloys characterized by different microstructures in a 5.0 wt% NaCl solution is investigated. Open circuit potential and potentiodynamic polarisation tests are conducted. Generally, Fe–Mn–Al–Ni shows corrosion properties being similar to pure iron. However, the polarization curves of single crystals indicate the presence of an unstable passive system. The corrosion damage is analyzed by means of optical microscopy and electron microscopy. It is revealed that ...
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In-situ full-field deformation analysis of injection-molded microcellular polycarbonate according to foam morphology patterns
(2023-06-02)
Deformation behavior of microcellular foam materials are sensitive to microstructural details. Therefore, the distinctive foam morphology patterns of foam injection-molded Polycarbonate are identified. These morphology patterns are investigated regarding their cell size, distance between cells, cell density, density reduction, homogeneity of cell size distribution, sphericity of cells and cell volume. Consequently, the predefined foam morphologies, the resulting modulus of elasticity and the elongation at break are ...
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On the low-cycle fatigue behavior of thermo-mechanically processed high-strength aluminum alloys
(2021)
In the present work low-cycle fatigue experiments were carried out on thermo-mechanically processed AA6082 and AA7075 sheets to evaluate mechanical properties under cyclic loading. Different cooling rates imposed by use of tempered forming tools after solutionizing and subsequent aging treatment led to the formation of precipitates with differing sizes and morphologies. Specimens thermo-mechanically processed in tools with temperatures of 24 °C and 200 °C showed superior mechanical properties under both monotonic and ...
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On the Effect of Quenching on Postweld Heat Treatment of Friction-Stir-Welded Aluminum 7075 Alloy
(2019)
This work focuses on the effect of postweld heat treatment (PWHT) on the mechanical properties and microstructural evolution of aluminum 7075 alloy processed via friction stir welding (FSW). FSW is known to be capable of grain refinement in the nugget zone (NZ). Two different quench media (water and air) were employed for PWHT. Regardless of the quench media, the PWHT led to the occurrence of grain growth in the NZ of the FSWed aluminum 7075 alloy. Abnormal grain growth occurred in the water quenched specimen. It is ...
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Effect of grain size on the very high cycle fatigue behavior and notch sensitivity of titanium
(2019)
The very high-cycle fatigue performances of coarse-grained and ultrafine-grained titanium samples with different geometries at ambient temperature and various stress amplitudes were investigated. Severe plastic deformation improves monotonic strength of titanium at the cost of a loss in ductility. Ultrafine-grained titanium demonstrates a superior fatigue performance compared to that of coarse-grained counterparts in the high-cycle fatigue regime, however, suffers notch sensitivity. Furthermore, in the very high-cycle ...
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Parameter identification for constitutive models of innovative textile composite materials using digital image correlation
(2019-11-18)
This contribution focuses on an innovative composite material consisting of textile layers made from continuous wooden fibers embedded in a thermoplastic matrix. A finite element simulation of potential use‐cases is planned to support the development process and to study the suitability of the material in an architectural context. The simulation is based on a constitutive model assuming homogenous orthotropic elastic behavior and will be expanded to include multiscale modeling in future research. The material parameters ...
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Oxide Modified Iron in Electron Beam Powder Bed Fusion - From Processability to Corrosion Properties
(2022-03-07)
Additive manufacturing (AM) processes are not solely used where maximum design freedom meets low lot sizes. Direct microstructure design and topology optimization can be realized concomitantly during processing by adjusting the geometry, the material composition, and the solidification behavior of the material considered. However, when complex specific requirements have to be met, a targeted part design is highly challenging. In the field of biodegradable implant surgery, a cytocompatible material of an application-adapted ...
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Investigation of residual stresses in polypropylene using hot plate welding
(2020-08-05)
During the cooling process of the molten material, residual stresses appear because the reduced volume of the cooled material cannot fully fill the space formerly occupied by the molten material. The morphology in and around the weld is formed by different factors depending on the material and process parameters. Different morphological structures relate to different mechanical properties. The process parameters and the welding results including morphology and residual stress are linked together. In this article, ...