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On the Microstructural and Cyclic Mechanical Properties of Pure Iron Processed by Electron Beam Melting
(2021-03-10)
Additive manufacturing (AM) processes such as electron beam melting (EBM) are characterized by unprecedented design freedom. Topology optimization and design of the microstructure of metallic materials are enabled by rapid progress in this field. The latter is of highest importance as many applications demand appropriate mechanical as well as functional material properties. For instance, biodegradable implants have to meet mechanical properties of human bone and at the same time guarantee adequate cytocompatibility ...
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Thermal Stability of Residual Stresses in Differently Deep Rolled Surface Layers of Steel SAE 1045
(2021-05-07)
The stability of compressive residual stresses generated by deep rolling plays a decisive role on the fatigue behavior of specimens and components, respectively. In this regard, deep rolling at elevated temperature has proven to be very effective in stabilizing residual stresses when fatigue analysis is conducted at ambient temperature. However, since residual stresses can be affected not only by plastic deformation but also when thermal energy is provided, it is necessary to analyze the influence of temperature and ...
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Cyclic Deformation Response of Ultra-fine Grained Titanium at Elevated Temperatures
(2019)
This study focuses on the high-temperature cyclic deformation response (CDR) of ultra-fine grained (UFG) titanium of commercial purity (grade 4) processed via equal channel angular extrusion as a severe plastic deformation method. Low-cycle fatigue experiments were conducted at elevated temperatures up to 600 °C and at strain amplitudes ranging from 0.2% to 0.6%. Besides temperature and strain amplitude, the influence of two processing routes (8BC and 8E) on the fatigue characteristics of UFG Ti was examined. It is ...
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Effects of blending poly(lactic acid) and thermoplastic polyester polyurethanes on the mechanical and adhesive properties in two-component injection molding
(2022-09-16)
One possible way to increase the use of bioplastics and thus contribute to a more resource-efficient and sustainable economy is to broaden the application range of such bioplastics. Poly(lactic acid) (PLA) is a promising and commercially available bio-based and biologically degradable polymer, which exhibits a high strength and stiffness but is very brittle. Blending with other polymers can lead to an enhancement of the ductility of the PLA. The goal of this work was to show that blending of PLA with a bio-based ...
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Energy Resolved Residual Stress Analysis with Laboratory X-Ray Sources
(2017-04-17)
It is well known that existing residual stress fields play an important role for strength and lifetime of components. Consequently there is a great interest in the availability of fast, reliable and possibly nondestructive methods for their determination. In this context, X-ray diffraction methods play an important role in technical practice as well as in scientific research. They are based on the determination of lattice strains from which residual stresses are determined applying Hooke's law with appropriate elastic ...
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Prozessintegration von induktiver Wärmebehandlung und Festwalzen – sichere und zuverlässige Komponenten mit hoher Schwingfestigkeit
(2017-02-08)
Mechanische Oberflächenbehandlungen, beispielsweise das Festwalzen, spielen in der technischen Praxis eine bedeutende Rolle und tragen wesentlich zur Steigerung der Zuverlässigkeit hochbeanspruchter Komponenten bei. In einer Reihe von Fällen wurde gezeigt, dass eine Erhöhung der Prozesstemperatur die Wirksamkeit der Verfahren noch steigert, weil dies zu einer besseren Stabilisierung der eingebrachten Druckeigenspannungen führt. Eine wesentliche Voraussetzung zur Einführung dieser Verfahren in die Praxis ist allerdings, ...
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High Consistency Silicone Rubber Foams
(2024-04-23)
Silicone elastomers are high-performance plastics. In the extrusion process, only high-consistency silicone rubbers were used. In order to reduce the cost and weight, silicone rubbers can be foamed during processing. In this study, high-consistency silicone rubber is processed with different physical and chemical blowing agents. The resulting reaction kinetics, as well as the mechanical and morphological properties, had been investigated and compared with each other. This showed that the chemical blowing agent ...
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Pathways toward the Use of Non-Destructive Micromagnetic Analysis for Porosity Assessment and Process Parameter Optimization in Additive Manufacturing of 42CrMo4 (AISI 4140)
(2024-02-20)
Laser-based powder bed fusion of metals (PBF-LB/M) is a widely applied additive manufacturing technique. Thus, PBF-LB/M represents a potential candidate for the processing of quenched and tempered (Q&T) steels such as 42CrMo4 (AISI 4140), as these steels are often considered as the material of choice for complex components, e.g., in the toolmaking industry. However, due to the presence of process-induced defects, achieving a high quality of the resulting parts remains challenging in PBF-LB/M. Therefore, an extensive ...
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Bend Straightening of a Carbonitrided Gear Shaft – Consequences on Residual Stresses and Retained Austenite near the Surface
(2017-06-20)
Carbonitriding of shafts in drive technology is strongly connected with distortion. Bend straightening is an important process step in order to eliminate distortion without removing the hardened surface layer. As shown in several investigations, even for simple part geometries, bending induced stresses and plastic deformations have a strong impact not only on the residual stress state but also on the microstructure after straightening. As gear shafts become increasingly filigree and complex in their geometry, the ...
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Investigation of the adhesive strength in a combined compaction and back-injection process to produce back-injected self-reinforced composites (SRCs)
(2022-03-08)
This publication investigates the adhesion between an injection molded component and a self-reinforced composite (SRC) produced in a combined compaction and back-injection process to produce back-injected self-reinforced composites. To study the influence of the process, the parameters barrel temperature, time of injection, and tool temperature were varied. In addition, samples were taken at different positions along the flow path. In light of the orthotropic material behavior of SRCs, investigations were conducted ...