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Dissertation
Bewertung von Eigenspannungen nach dem Laserstrahlhärten von komplex geformten Komponenten und additiv gefertigten Bauteilen
(2021)
Die Laserstrahlbearbeitung hat sich im Laufe der letzten Jahre zu einem wichtigen Forschungsschwerpunkt in industrieller und akademischer Hinsicht entwickelt. Neben der Erschließung neuer Anwendungsgebiete durch den Vorteil einer hohen Bearbeitungsflexibilität überzeugt die laserbasierte Materialbearbeitung vor allem durch einen lokal beeinflussbaren Energieeintrag. Jedoch sind derzeit mit zunehmender geometrischer Komplexität und Bauteilgröße nur begrenzte Tiefenwirkungen der gewünschten Druckeigenspannungen ...
Aufsatz
On the reliability of residual stress measurements in unidirectional carbon fibre reinforced epoxy composites
(2021-03-03)
The present work introduces a novel methodology to analyse non-uniform residual stresses in composite materials. For robust determination of stresses in complex structures made of different layers, it is first necessary to prove that residual stress analysis in a single layer structure can reliably be accomplished. In present work a unidirectional carbon fibre reinforced epoxy is investigated. For residual stress determination, the integral incremental hole drilling method is used. It is revealed that the standard ...
Aufsatz
Effect of Grain Statistics on Micromechanical Modeling: The Example of Additively Manufactured Materials Examined by Electron Backscatter Diffraction
(2020-02-21)
Micromechanical modeling is one of the prominent numerical tools for the prediction of mechanical properties and the understanding of deformation mechanisms of metals. As input parameters, it uses data obtained from microstructure characterization techniques, among which the electron backscatter diffraction (EBSD) technique allows us to understand the nature of microstructural features, that are usually described by statistics. Because of these advantages, the EBSD dataset is widely used for synthetic microstructure ...
Aufsatz
Influence of complex geometries on the properties of laser-hardened surfaces
(2020-04-25)
Laser surface hardening provides for many advantages in terms of flexible production due to very localized and controlled energy input into the material. Laser processing offers the possibility to treat surfaces in order to locally strengthen the areas that are prone to fatigue cracking. It is well known that laser energy absorption depends on many parameters, e.g., the surface structure and the surface orientation. The incident angle of the laser beam plays a key role in this regard. When complex geometries like ...
Aufsatz
Consequences of Deep Rolling at Elevated Temperature on Near-Surface and Fatigue Properties of High-Manganese TWIP Steel X40MnCrAl19-2
(2021-11-05)
Due to pronounced work-hardening induced by the complex interplay of deformation mechanisms such as dislocation slip, twinning and/or martensitic phase transformation, high-manganese steels represent a class of materials well-suited for mechanical surface treatment. In the present study, the fatigue behavior of a high-mangsanese steel showing twinning-induced plasticity (TWIP) effect at room temperature (RT) was investigated after deep rolling at 550 °C. Results are compared to a former study discussing the behavior ...
Aufsatz
Excellent superelasticity in a Co-Ni-Ga high-temperature shape memory alloy processed by directed energy deposition
(2020-04-30)
A Co-Ni-Ga high-temperature shape memory alloy has been additively manufactured by directed energy deposition. Due to the highly anisotropic microstructure, i.e. columnar grains featuring a strong near-⟨001⟩ texture in build direction, the as-built material is characterized by a very low degree of constraints and, thus, shows excellent superelasticity without conducting a post-process heat treatment. As characterized by in situ deformation testing and post-mortem microstructural analysis, additive manufacturing ...
Aufsatz
On data-driven nonlinear uncertainty modeling: Methods and application for control-oriented surface condition prediction in hard turning
(2020-10-16)
In this article, two data-driven modeling approaches are investigated, which allow an explicit modeling of uncertainty. For this purpose, parametric Takagi-Sugeno multi-models with bounded-error parameter estimation and nonparametric Gaussian process regression are applied and compared. These models can for instance be used for robust model-based control design. As an application, the prediction of residual stresses during hard turning depending on the machining parameters and the initial hardness is considered.
Aufsatz
Shape Memory Effect and Superelasticity of [001]-Oriented FeNiCoAlNb Single Crystals Aged under and without Stress
(2021-06-10)
The two-step ageing of Fe-28Ni-17Co-11.5Al-2.5Nb (at.%) single crystals under and without stress, leads to the precipitation of the γ′- and β-phase particles. Research has shown that γ–α′ thermoelastic martensitic transformation (MT), with shape memory effect (SME) and superelasticity (SE), develops in the [001]-oriented crystals under tension. SE was observed within the range from the temperature of the start of MT upon cooling Mₛ, to the temperature of the end of the reverse MT upon heating Af, and at temperatures ...
Aufsatz
Influence of the Miniaturisation Effect on the Effective Stiffness of Lattice Structures in Additive Manufacturing
(2020-10-29)
Thin-walled and cellular structures are characterised by superior lightweight potential due to their advantageous stiffness to weight ratio. They find particular interest in the field of additive manufacturing due to robust and reproducible manufacturability. However, the mechanical performance of such structures strongly depends on the manufacturing process and resultant geometrical imperfections such as porosity, deviations in strut thickness or surface roughness, for which an understanding of their influence is ...
Aufsatz
The Effect of Fiber Waviness on the Residual Stress State and Its Prediction by the Hole Drilling Method in Fiber Metal Laminates: A Global-Local Finite Element Analysis
(2021-01-15)
In this paper, fiber waviness, as one of the most frequently occurring defects in fiber reinforced composites, is numerically investigated with regard to the formation of residual stresses in fiber metal laminates. Furthermore, the prediction of the residual stress state in the thickness direction by means of the simulated hole drilling method is studied. To this regard, a global-local finite element analysis based on the submodel technique is presented. The submodel technique essentially consists of two governing ...