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Influence of Microstructure and Defects on Mechanical Properties of AISI H13 Manufactured by Electron Beam Powder Bed Fusion
(2021-08-04)
Electron beam powder bed fusion (E-PBF) is a well-known additive manufacturing process. Components are realized based on layer-by-layer melting of metal powder. Due to the high degree of design freedom, additive manufacturing came into focus of tooling industry, especially for tools with sophisticated internal cooling channels. The present work focuses on the relationships between processing, microstructure evolution, chemical composition and mechanical properties of a high alloyed tool steel AISI H13 (1.2344, ...
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Hot Work Tool Steel Processed by Laser Powder Bed Fusion: A Review on Most Relevant Influencing Factors
(2021-03-26)
As a representative of a common carbon-bearing hot work tool steel AISI H13 is in focus of the present review paper. Most relevant details for processing of AISI H13 by laser powder bed fusion (L-PBF) are systematically investigated. Three common stages of process parameter development and material assessment, respectively, are in focus: general processibility, process refinement, and deduction of process–microstructure–property relations, i.e., understanding of the interplay of relevant elementary mechanisms. On the ...
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A Novel Approach to Robustly Determine Residual Stress in Additively Manufactured Microstructures Using Synchrotron Radiation
(2021-07-29)
In recent decades additive manufacturing (AM) for years has been in focus of academia and industry as its underlying production principle allows for the realization of designs of unprecedented geometrical complexity. However, often such structures are not realized due to the lack of understanding of structural and mechanical properties, this fact amongst others related to the unique microstructures established by the related processes. In this context, residual stresses, highly affected by the scan strategy and process ...
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On the Influence of Microstructure on the Corrosion Behavior of Fe–Mn–Al–Ni Shape Memory Alloy in 5.0 wt% NaCl Solution
(2020-10-03)
Herein the corrosion behavior of Fe–Mn–Al–Ni shape memory alloys characterized by different microstructures in a 5.0 wt% NaCl solution is investigated. Open circuit potential and potentiodynamic polarisation tests are conducted. Generally, Fe–Mn–Al–Ni shows corrosion properties being similar to pure iron. However, the polarization curves of single crystals indicate the presence of an unstable passive system. The corrosion damage is analyzed by means of optical microscopy and electron microscopy. It is revealed that ...
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On the Influence of Surface Hardening Treatments on Microstructure Evolution and Residual Stress in Microalloyed Medium Carbon Steel
(2020-06-09)
Tailoring surface properties is a key to superior performance of components subjected to fatigue loadings in application. Process–microstructure–property relationships have to be established to allow for optimization of techniques employed for surface treatments such as deep rolling and induction hardening. Although both techniques are employed widely in industrial application, studies examining microstructure evolution and residual stress states for a single material in a comparative manner are missing. Amongst ...
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Effect of Compositional Variation Induced by EBM Processing on Deformation Behavior and Phase Stability of Austenitic Cr-Mn-Ni TRIP Steel
(2020-01-24)
Electron beam melting (EBM) is an established powder bed-based additive manufacturing process for the fabrication of complex-shaped metallic components. For metastable austenitic Cr-Mn-Ni TRIP steel, the formation of a homogeneous fine-grained microstructure and outstanding damage tolerance have been reported. However, depending on the process parameters, a certain fraction of Mn evaporates. This can have a significant impact on deformation mechanisms as well as kinetics, as was previously shown for as-cast material. ...
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Characterization of Mechanical Properties, Macroscopic Deformation Behavior, and Microstructure of Functionally Graded 22MnB5 Steel
(2021-03-24)
The focus of this study is on the characterization of the local plastic deformation and failure of functionally graded 22MnB5 plates after hot stamping using an in situ approach. Various forming strategies at elevated temperatures are performed using differentially tempered forming tools to locally tailor the microstructure. By controlling the cooling rate, graded as well as martensitic and ferritic–pearlitic microstructures are obtained. Experimental analysis includes evaluation of the material- and geometry-dependent ...
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On the Impact of Texture and Grain Size on the Pseudoelastic Properties of Polycrystalline Fe–Ni–Co–Al–Ti Alloy
(2020-05-08)
The effects of thermomechanical treatments on crystallographic texture and grain size evolution and their impact on the pseudoelastic properties in Fe41–Ni28–Co17–Al11.5–Ti2.5 (at.%) were studied in the present paper. The results show that cold rolling leads to brass-type texture in this alloy, which is typical for low stacking fault energy materials. Thermal treatments up to 1300 °C were conducted and it is shown that the presence of β-phase helps to control grain growth. After the dissolution of the secondary phase ...
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On the Impact of Build Envelope Sizes on E-PBF Processed Pure Iron
(2021-11-17)
In additive manufacturing, the thermal history of a part determines its final microstructural and mechanical properties. The factors leading to a specific temperature profile are diverse. For the integrity of a parameter setting established, periphery variations must also be considered. In the present study, iron was processed by electron beam powder bed fusion. Parts realized by two process runs featuring different build plate sizes were analyzed. It is shown that the process temperature differs significantly, ...
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On the Microstructural and Cyclic Mechanical Properties of Pure Iron Processed by Electron Beam Melting
(2021-03-10)
Additive manufacturing (AM) processes such as electron beam melting (EBM) are characterized by unprecedented design freedom. Topology optimization and design of the microstructure of metallic materials are enabled by rapid progress in this field. The latter is of highest importance as many applications demand appropriate mechanical as well as functional material properties. For instance, biodegradable implants have to meet mechanical properties of human bone and at the same time guarantee adequate cytocompatibility ...