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Optimization of thermomechanical processes for the functional gradation of polymers by means of advanced empirical modeling techniques
(2015-02-17)
In this paper, an optimization procedure for complex manufacturing processes is presented. The procedure is based on advanced empirical modeling techniques and will be presented in two parts. The first part comprises the selection and generation of the empirical surrogate models. The process organization and the design of experiments are taken into account. In order to analyze and optimize the processes based on the empirical models, advanced methods and tools are presented in the second part. These tools include ...
Aufsatz
Morphology-property-relationship of thermo-mechanically graded self-reinforced polypropylene composites
(2015-02-17)
In this paper the relationship between different composite morphologies and their mechanical properties is to be investigated. By manufacturing two different tape-based polypropylene composites in a compression moulding process, four varying degrees of compaction will be generated. The morphological structure is analyzed using confocal laser light microscopy and wet chemically etched specimen cross-sections. The etching process removes the amorphous phase in the polymer, making the macromolecular orientations and ...
Aufsatz
A framework for the computer-aided planning and optimisation of manufacturing processes for components with functional graded properties
(2015-02-17)
In this contribution a framework for the computer-aided planning and optimisation of functional graded components is presented. The framework is divided into three modules - the "Component Description", the "Expert System" for the synthetisation of several process chains and the "Modelling and Process Chain Optimisation". The Component Description module enhances a standard computer-aided design (CAD) model by a voxel-based representation of the graded properties. The Expert System synthesises process steps stored ...
Aufsatz
Comparative investigation of two-dimensional imaging methods and X-ray tomography in the characterization of microstructure
(2017-10-02)
The microstructural features of three different materials have been quantified by means of 2D image analysis and X-ray micro-computer tomography (CT) and the results were compared to determine the reliability of the 2D analysis in the material characterization. The 3D quantification of shrinkage pores and Fe-rich inclusions of an Al-Si-Cu alloy by X-ray tomography was compared with the statistical analysis of the 2D metallographic pictures and a significant difference in the results was found due to the complex ...
Aufsatz
Effect of Cell Morphology on Flexural Behavior of Injection-Molded Microcellular Polycarbonate
(2022-05-19)
The quantitative study of the structure and properties relationship in cellular materials is mostly limited to cell diameter, cell density, skin layer thickness, and cell size distribution. In addition, the investigation of the morphology is generally carried out in two dimensions. Therefore, the
interrelation between morphological properties and mechanical characteristics of the foam structure has remained in an uncertain state. In this study, during the physical foaming process, a foam morphology is locally created ...
Aufsatz
Constant Temperature Approach for the Assessment of Injection Molding Parameter Influence on the Fatigue Behavior of Short Glass Fiber Reinforced Polyamide 6
(2021-05-13)
Short glass fiber reinforced plastics (SGFRP) offer superior mechanical properties compared to polymers, while still also enabling almost unlimited geometric variations of components at large-scale production. PA6-GF30 represents one of the most used SGFRP for series components, but the impact of injection molding process parameters on the fatigue properties is still insufficiently investigated. In this study, various injection molding parameter configurations were investigated on PA6-GF30. To take the significant ...
Aufsatz
Innovative Materials for Novel Concepts for Internal Heat Exchangers
(2018-07-27)
Internal heat exchangers are often employed in solar thermal applications as well as in many other applications that involve heat, and, for the most part, consist of metallic materials (copper, stainless steel). Corrugated stainless steel tubes are easy to assemble, and are commonly used in various storage geometries. In order to significantly reduce costs, alternative materials, such as plastics, can function as excellent substitutes. Alternative heat exchangers for the following examinations using various materials ...
Aufsatz
Thermal Properties of Plasticized Cellulose Acetate and Its β-Relaxation Phenomenon
(2021-04-21)
Cellulose acetate (CA), an organic ester, is a biobased polymer which exhibits good mechanical properties (e.g., high Young’s modulus and tensile strength). In recent decades, there has been significant work done to verify the thermal and thermomechanical behaviors of raw and plasticized cellulose acetate. In this study, the thermomechanical properties of plasticized cellulose acetate—especially its β-relaxation and activation energy—were investigated. The general thermal behavior was analyzed and compared with ...
Aufsatz
The Manufacture of Hot-Compacted Layered Composite Systems Made of Oriented Semifinished PP-Films
(2014-03-04)
Monoaxial stretched PP-films are used for the manufacture of hot-compacted layered composites. These are layered with stretched co-extruded coupling agent films, and are consolidated to laminates by means of a hot-compaction process, which employs pressure and temperature. This paper aims to examine the influence of the process settings on the properties of the composites during the hot-compaction process. For this purpose, the mechanical values will be determined by means of tensile testing variously compacted and ...
Aufsatz
Influences on the mechanical properties of SRCs in a combined compacting and back injecting process
(2022-03-03)
In this research paper, the effects of the combined compacting and back-injection process to produce back-injected self-reinforced composites on the mechanical properties of the self-reinforced composites (SRCs) are investigated. For this purpose, the parameters barrel temperature, time of injection and holding pressure were varied for the back injection. Tensile and bending tests were carried out on the SRCs. The results show that the mechanical properties depend to a large extent on the process parameters. The ...