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A Closer Look at the Bonding Capacity of Thick Metal-Plastic Hybrids
(2019-03-01)
Metal-plastic hybrids have a lot of advantages compared to purely metal or purely plastic parts. A good design for metal-plastic hybrids can help to save weight, for example in automotive applications. Therefore, it is important to understand the joining mechanisms between both materials. Aluminum AlSi9Cu3(Fe) and polyamide 6.6 with 35 % glass fibers were used as joining partners. The materials were joined by enclosing the metal part at least partially with plastic right inside the injection molding tool. Afterwards, ...
Aufsatz
UV Pre-Treatment for Polycarbonate for Bonding LSR in a Multi-Component Injection Molding Process
(2019-03-01)
In this study, the influence of UVC radiation and the influence of ozone on the surface energy of specimens made of polycarbonate were investigated. In an additional step, the peeling resistance of silicone flaps, which were overmolded, onto pre-treated PC plates of multicomponent specimens were analyzed. For this purpose, the samples were exposed to UVC radiation for different lengths of time, ranging from 5 s to 3 600 s. To further evaluate the influence of the ozone created by the UVC in the presence of oxygen, ...
Aufsatz
Investigations on Tightness of Polymer-Metal Hybrids in Environments with Thermal, Media, and Mechanical Loads
(2017-07-31)
With polymer-metal hybrids becoming more commonly used as structural components it was investigated how they perform in complex environments with combined thermal, media, and mechanical loads. Special attention was put on media tightness under said loads. This paper sums up the activities of the polymer technology research group of the University of Kassel on hybrids produced by overmolding metal inserts. Investigations concerning joint strength and influence of (cyclic) temperature loads and chemical corrosion on ...
Aufsatz
Mechanical Properties of Polydimethylsiloxane as a Function of the Amount and Type of Crosslinking Agent
(2017-06-13)
In this investigation, a high-consistency rubber (HCR) was mixed with five different, typically used crosslinking agents that are based on organic peroxide. Furthermore, the amount of crosslinking agent was varied in order to quantify the effect on the mechanical properties. All materials were processed in a hot pressing process, and, subsequently, post-cured. The properties were characterized by the measurement of the swelling ratio, shore A-hardness, rebound resilience and tensile test. We successfully proved that ...
Aufsatz
Climatic Ageing of Components of Polymer Based Electrochromic Devices
(2013-09-09)
Combining a shading function and a polycarbonate window displays an attractive alternative to the currently employed glass roof in vehicles. However, the ageing of such a device must be investigated before any application. Therefore, our investigations focus on the ageing of the components of a polycarbonate based electrochromic device. The optical, electrical, mechanical and electrochemical properties of the ion storage layer as well as the substrate will be assessed after storage in a climate with a high humidity ...
Aufsatz
UV Surface Treatment of Polycarbonate for Adhesion Improvement to Liquid Silicone Rubber (LSR)
(2018)
The adhesion of self-adhesive liquid silicone rubbers to thermoplasts is only possible for a few selected material combinations without a surface pretreatment. A UV pretreatment is effective for polycarbonate and short irradiation periods are sufficient. To clarify the required irradiation conditions that result in an improvement of adhesion, the varying irradiation conditions were assessed. FTIR-ATR spectroscopy was used for surface analysis to characterize the change in the polymer surface.
Aufsatz
Relaxation properties of polyoxymethylene and ethylene–octene copolymer blend in solid and melt states
(2012-08-30)
Rheological properties of polyoxymethylene (POM) and ethylene–octene copolymer (EOC) in solid and melt states were investigated. Blends were prepared with a twin screw extruder at broad component wt-to-wt ratios (10, 30, 50, 70, 90 wt% of EOC). The morphology as well as calorimetric, rheological, and elastic properties of the blends were studied. The investigation showed that POM/EOC blends were heterogeneous in nature and had a broad phase transition region between 30 and 70 wt% of POM. Because during processing ...
Aufsatz
Mechanical properties of hybrid glass/kenaf fibre-reinforced epoxy composite with matrix modification using liquid epoxidised natural rubber
(2015-04-27)
The hybridisation of natural fibre with glass fibre provides a method to improve the mechanical properties instead of using the natural fibres alone. This research is focused on the hybridisation of glass/kenaf fibre with the addition of liquid epoxidised natural rubber to enhance the desired mechanical properties of the composite by reducing the synthetic fibre usage and encourage the natural fibre consumption. Liquid epoxidised natural rubber was added to the epoxy matrix in order to improve its mechanical properties ...
Aufsatz
Parameter identification for constitutive models of innovative textile composite materials using digital image correlation
(2019-11-18)
This contribution focuses on an innovative composite material consisting of textile layers made from continuous wooden fibers embedded in a thermoplastic matrix. A finite element simulation of potential use‐cases is planned to support the development process and to study the suitability of the material in an architectural context. The simulation is based on a constitutive model assuming homogenous orthotropic elastic behavior and will be expanded to include multiscale modeling in future research. The material parameters ...