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In-situ full-field deformation analysis of injection-molded microcellular polycarbonate according to foam morphology patterns
(2023-06-02)
Deformation behavior of microcellular foam materials are sensitive to microstructural details. Therefore, the distinctive foam morphology patterns of foam injection-molded Polycarbonate are identified. These morphology patterns are investigated regarding their cell size, distance between cells, cell density, density reduction, homogeneity of cell size distribution, sphericity of cells and cell volume. Consequently, the predefined foam morphologies, the resulting modulus of elasticity and the elongation at break are ...
Aufsatz
Parameter identification for constitutive models of innovative textile composite materials using digital image correlation
(2019-11-18)
This contribution focuses on an innovative composite material consisting of textile layers made from continuous wooden fibers embedded in a thermoplastic matrix. A finite element simulation of potential use‐cases is planned to support the development process and to study the suitability of the material in an architectural context. The simulation is based on a constitutive model assuming homogenous orthotropic elastic behavior and will be expanded to include multiscale modeling in future research. The material parameters ...
Aufsatz
Investigation of residual stresses in polypropylene using hot plate welding
(2020-08-05)
During the cooling process of the molten material, residual stresses appear because the reduced volume of the cooled material cannot fully fill the space formerly occupied by the molten material. The morphology in and around the weld is formed by different factors depending on the material and process parameters. Different morphological structures relate to different mechanical properties. The process parameters and the welding results including morphology and residual stress are linked together. In this article, ...
Aufsatz
Effects of blending poly(lactic acid) and thermoplastic polyester polyurethanes on the mechanical and adhesive properties in two-component injection molding
(2022-09-16)
One possible way to increase the use of bioplastics and thus contribute to a more resource-efficient and sustainable economy is to broaden the application range of such bioplastics. Poly(lactic acid) (PLA) is a promising and commercially available bio-based and biologically degradable polymer, which exhibits a high strength and stiffness but is very brittle. Blending with other polymers can lead to an enhancement of the ductility of the PLA. The goal of this work was to show that blending of PLA with a bio-based ...
Aufsatz
Process Influences in the Combined Compacting and Back-Injection Process to Produce Back-Injected Self-Reinforced Composites (SRCs) – Analysis via Multiple Regression Modelling
(2021-11-21)
A new process to produce back-injected self-reinforced composites (SRCs) is presented. In contrast to other investigations on back-injection of SRCs, a process is presented which allows compacting and back injection of SRCs in one step where the SRCs are partly consolidated only via melt pressure inside the cavity. The mechanical properties of SRCs depend to a large extent on the process parameters of temperature and pressure during manufacture. These parameters are not yet known for back-injected areas. Sensors ...
Aufsatz
Mechanical Characterization and Simulation of Wood Textile Composites (WTC) supported by Digital Image Correlation (DIC)
(2023-05-30)
Wood Textile Composites (WTC) based on willow wood fabrics and polypropylene were produced using a hot compacting process in order to open up new and innovative areas of applications for wood. Due to their attractive and variable design, the WTCs are to be used in areas with a high visual impact, for example as a facade element. In tensile and 3-point bending tests, it was shown that the mechanical properties of WTC are strongly dependent on the heterogeneous structure of the composite. Both strength and elongation ...
Aufsatz
High Consistency Silicone Rubber Foams
(2024-04-23)
Silicone elastomers are high-performance plastics. In the extrusion process, only high-consistency silicone rubbers were used. In order to reduce the cost and weight, silicone rubbers can be foamed during processing. In this study, high-consistency silicone rubber is processed with different physical and chemical blowing agents. The resulting reaction kinetics, as well as the mechanical and morphological properties, had been investigated and compared with each other. This showed that the chemical blowing agent ...
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Modification of self-reinforced composites (SRCs) via film stacking process
(2022-02-25)
This work presents the mechanical behavior of self-reinforced composites (SRCs) manufactured and modified via film stacking. For modification, interleaved films made of polypropylene (PP), a thermoplastic elastomer and a polyolefin engage were combined in different ways to induce the elastic modifier into the matrix material. The content of modifier was also varied in two ways. First, the films were produced out of a single material and second out of a compound. So, the same content of modifier was implemented in two ...
Aufsatz
Investigation of the adhesive strength in a combined compaction and back-injection process to produce back-injected self-reinforced composites (SRCs)
(2022-03-08)
This publication investigates the adhesion between an injection molded component and a self-reinforced composite (SRC) produced in a combined compaction and back-injection process to produce back-injected self-reinforced composites. To study the influence of the process, the parameters barrel temperature, time of injection, and tool temperature were varied. In addition, samples were taken at different positions along the flow path. In light of the orthotropic material behavior of SRCs, investigations were conducted ...
Aufsatz
Climatic Ageing of Components of Polymer Based Electrochromic Devices
(2013-09-09)
Combining a shading function and a polycarbonate window displays an attractive alternative to the currently employed glass roof in vehicles. However, the ageing of such a device must be investigated before any application. Therefore, our investigations focus on the ageing of the components of a polycarbonate based electrochromic device. The optical, electrical, mechanical and electrochemical properties of the ion storage layer as well as the substrate will be assessed after storage in a climate with a high humidity ...