The quantitative study of the structure and properties relationship in cellular materials is mostly limited to cell diameter, cell density, skin layer thickness, and cell size distribution. In addition, the investigation of the morphology is generally carried out in two dimensions. Therefore, the interrelation between morphological properties and mechanical characteristics of the foam structure has remained in an uncertain state. In this study, during the physical foaming process, a foam morphology is locally created ...

Short glass fiber reinforced plastics (SGFRP) offer superior mechanical properties compared to polymers, while still also enabling almost unlimited geometric variations of components at large-scale production. PA6-GF30 represents one of the most used SGFRP for series components, but the impact of injection molding process parameters on the fatigue properties is still insufficiently investigated. In this study, various injection molding parameter configurations were investigated on PA6-GF30. To take the significant ...

Internal heat exchangers are often employed in solar thermal applications as well as in many other applications that involve heat, and, for the most part, consist of metallic materials (copper, stainless steel). Corrugated stainless steel tubes are easy to assemble, and are commonly used in various storage geometries. In order to significantly reduce costs, alternative materials, such as plastics, can function as excellent substitutes. Alternative heat exchangers for the following examinations using various materials ...

Cellulose acetate (CA), an organic ester, is a biobased polymer which exhibits good mechanical properties (e.g., high Young’s modulus and tensile strength). In recent decades, there has been significant work done to verify the thermal and thermomechanical behaviors of raw and plasticized cellulose acetate. In this study, the thermomechanical properties of plasticized cellulose acetate—especially its β-relaxation and activation energy—were investigated. The general thermal behavior was analyzed and compared with ...

This study investigates the adhesion properties of polycarbonate (PC) and liquid silicone rubbers (LSR) through surface activation using ultraviolet C (UVC) radiation. While self-adhesive LSRs adhere easily to certain thermoplastic composites such as polybutylene terephthalate (PBT) and polyamides (PAs), bonding to PC typically requires surface treatment due to the lack of compatible functional groups. Previous methods like plasma or flame treatment have been effective, but the use of UVC radiation for surface ...

Injection molding is a widespread manufacturing process for producing complex plastic shapes. The process is controlled by a large number of parameters, which show interactions with each other. Thereby the determination of an optimal operating point during sampling is a resource-consuming and demanding task. The data, which is generated during sampling, is usually not used for subsequent sampling processes. In the context of Industry 4.0, manufacturing companies attempt to optimize production efficiency to save time ...

Jedes Jahr landen große Mengen Textilen auf Deponien oder in der thermischen Verwertung. Ein Teil dieser Abfälle könnte allerdings auch als Rohstoffe für Verbundwerkstoffe dienen. Baumwollfasern eignen sich etwa als Verstärkungsfasern, die die mechanischen Eigenschaften von biobasierten Kunststoffen steigern. Durch die Nutzung solcher Abfallströme können in Zukunft kostengünstig und biobasiert Materialien verstärkt werden.

One possible way to increase the use of bioplastics and thus contribute to a more resource-efficient and sustainable economy is to broaden the application range of such bioplastics. Poly(lactic acid) (PLA) is a promising and commercially available bio-based and biologically degradable polymer, which exhibits a high strength and stiffness but is very brittle. Blending with other polymers can lead to an enhancement of the ductility of the PLA. The goal of this work was to show that blending of PLA with a bio-based ...

A new process to produce back-injected self-reinforced composites (SRCs) is presented. In contrast to other investigations on back-injection of SRCs, a process is presented which allows compacting and back injection of SRCs in one step where the SRCs are partly consolidated only via melt pressure inside the cavity. The mechanical properties of SRCs depend to a large extent on the process parameters of temperature and pressure during manufacture. These parameters are not yet known for back-injected areas. Sensors ...

Wood Textile Composites (WTC) based on willow wood fabrics and polypropylene were produced using a hot compacting process in order to open up new and innovative areas of applications for wood. Due to their attractive and variable design, the WTCs are to be used in areas with a high visual impact, for example as a facade element. In tensile and 3-point bending tests, it was shown that the mechanical properties of WTC are strongly dependent on the heterogeneous structure of the composite. Both strength and elongation ...