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Data‑driven prediction of the surface layer state in hard‑turning for optimization of component quality
(2024-01-30)
Data-driven approaches are an effective solution for modeling problems in machining. To increase the service life of hardturned components, it is important to quantify the correlation between the cutting parameters such as feed rate, cutting speed and depth of cut and the near-surface properties. For obtaining high-quality models with small data sets, different data-driven approaches are investigated in this contribution. Additionally, models that enable uncertainty quantification are crucial for effective decision-making ...
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A Novel Approach to Robustly Determine Residual Stress in Additively Manufactured Microstructures Using Synchrotron Radiation
(2021-07-29)
In recent decades additive manufacturing (AM) for years has been in focus of academia and industry as its underlying production principle allows for the realization of designs of unprecedented geometrical complexity. However, often such structures are not realized due to the lack of understanding of structural and mechanical properties, this fact amongst others related to the unique microstructures established by the related processes. In this context, residual stresses, highly affected by the scan strategy and process ...
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Effect of Crystallographic Orientation and Grain Boundaries on Martensitic Transformation and Superelastic Response of Oligocrystalline Fe–Mn–Al–Ni Shape Memory Alloys
(2021-07-26)
In situ tensile tests employing digital image correlation were conducted to study the martensitic transformation of oligocrystalline Fe–Mn–Al–Ni shape memory alloys in depth. The influence of different grain orientations, i.e., near-〈001〉 and near-〈101〉, as well as the influence of different grain boundary misorientations are in focus of the present work. The results reveal that the reversibility of the martensite strongly depends on the type of martensitic evolving, i.e., twinned or detwinned. Furthermore, it is ...
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Simultaneous impact modified and chain extended glass fiber reinforced poly(lactic acid) composites: Mechanical, thermal, crystallization, and dynamic mechanical performance
(2021-02-05)
Herein, glass fiber (GF) reinforced binary, ternary, and quaternary poly(lactic acid) (PLA) composites were prepared. Toughening, and chain extension of PLA was achieved through the incorporation of impact modifier and chain extender and their concurrent effects on the spectroscopic, crystallization, mechanical, thermal, and thermomechanical properties of the composites were investigated. High mechanical properties of GF influenced the mechanical performance of the composites. However, GF alone could not restrict the ...
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Microstructural and mechanical properties of AlSi10Mg: Hybrid welding of additively manufactured and cast parts
(2022-12-07)
Welding and joining of hybrid components consisting of additively manufactured (AM) parts and conventionally processed parts offer new opportunities in structural design. In the present study, AlSi10Mg specimens were fabricated using two different manufacturing processes, i.e., laser-based powder-bed fusion of metals (PBF-LB/M) and casting, and welded by means of friction stir welding (FSW). Material strength of dissimilar welded joints was found to be governed by the as-cast material, which is characterized by a ...
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On the Reliability of Automated Analysis of Fracture Surfaces Using a Novel Computer Vision-Based Tool
(2023-08-05)
Fracture surface analysis is of utmost importance with respect to structural integrity of metallic materials. This especially holds true for additively manufactured materials. Despite an increasing trend of automatization of testing methods, the analysis and classification of fatigue fracture surface images is commonly done manually by experts. Although this leads to correct results in most cases, it has several disadvantages, e.g., the need of a huge knowledge base to interpret images correctly. In present work, an ...
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Cyclic Superelastic Behavior of Iron-Based Fe-Ni-Co-Al-Ti-Nb Shape Memory Alloy
(2023-01-03)
Iron-based shape memory alloys came into focus as promising candidate materials for large-scale structural applications owing to their cost-efficiency. In the present work, the superelastic properties of a recently introduced Fe-Ni-Co-Al-Ti-Nb shape memory alloy are investigated. For 〈001〉-oriented single-crystalline material in aged condition (650 °C/6 h), an incremental strain test reveals excellent superelasticity at −130 °C with fully reversible strains up to about 6%. Under cycling loading at different test ...
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On the Influence of Surface Hardening Treatments on Microstructure Evolution and Residual Stress in Microalloyed Medium Carbon Steel
(2020-06-09)
Tailoring surface properties is a key to superior performance of components subjected to fatigue loadings in application. Process–microstructure–property relationships have to be established to allow for optimization of techniques employed for surface treatments such as deep rolling and induction hardening. Although both techniques are employed widely in industrial application, studies examining microstructure evolution and residual stress states for a single material in a comparative manner are missing. Amongst ...
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Influence of Microstructure and Defects on Mechanical Properties of AISI H13 Manufactured by Electron Beam Powder Bed Fusion
(2021-08-04)
Electron beam powder bed fusion (E-PBF) is a well-known additive manufacturing process. Components are realized based on layer-by-layer melting of metal powder. Due to the high degree of design freedom, additive manufacturing came into focus of tooling industry, especially for tools with sophisticated internal cooling channels. The present work focuses on the relationships between processing, microstructure evolution, chemical composition and mechanical properties of a high alloyed tool steel AISI H13 (1.2344, ...
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Evaluation of extremely steep residual stress gradients based on a combined approach using laboratory-scale equipment
(2021-11-30)
Surface treatments characterized by rapid heating and cooling (e.g. laser hardening) can induce very steep residual stress gradients in the direct vicinity of the area being treated. These gradients cannot be characterized with sufficient accuracy by means of the classical sin2Ψ approach applying angle-dispersive X-ray diffraction. This can be mainly attributed to limitations of the material removal method. In order to resolve residual stress gradients in these regions without affecting the residual stress equilibrium, ...