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Tailoring flow behavior and heat transfer in tempering channels for high-pressure die casting—analysis of potentials of commercial static mixers and prospects of additive manufacturing
(2023-02-16)
Additive manufacturing (AM) opens up manifold possibilities to influence the heat transfer between fluid and die in high-pressure die casting (HPDC), eventually allowing to minimize the total cycle time of the process. AM already has been exploited to establish near-contour temperature control systems in industrial applications. However, AM not only allows to influence the position of tempering channels in dies but it also allows to influence the fluid dynamics itself, e.g., by imprinted static mixers. Up to now, ...
Aufsatz
Study of Dynamics in Metallic MEMS Cantilevers - Pull-In Voltage and Actuation Speed
(2023-01-13)
For different metals and varying geometries, this paper presents simulations of electrostatically actuated MEMS cantilevers regarding their influence on pull-in voltage and actuation speed. Three-dimensional electromechanical modeling including many non-linearities has been performed to study some static but mainly dynamic features. The results show that the involved parameters have different influences on the actuation speed and pull-in voltage: lower length, higher thickness as well as lower density and higher ...
Aufsatz
Potential of Fe-Mn-Al-Ni Shape Memory Alloys for Internal Prestressing of Ultra-High Performance Concrete
(2023-05-18)
Prestressing of concrete is a commonly used technique in civil engineering to achieve long spans, reduced structural thicknesses, and resource savings. However, in terms of application, complex tensioning devices are necessary, and prestress losses due to shrinkage and creep of the concrete are unfavourable in terms of sustainability. In this work, a prestressing method using novel Fe-Mn-Al-Ni shape memory alloy rebars as a tensioning system in UHPC is investigated. A generated stress of about 130 MPa was measured ...
Aufsatz
Lifetime Prediction with Combined Hygro-Thermo-Mechanical Influences on Thick Layer Adhesives
(2023-05-31)
Semi-structural bonded joints of steel components are exposed to long-term stresses in addition to water diffusion, temperature changes and varying external forces during operation. These hygro-thermomechanical loadings lead to successive degradation of stiffness and strength due to damage resulting from chemical aging and fatigue processes, causing failure of the bonded joint when its service life is reached. In the following contribution, a methodology is presented to predict the service life of hygro-thermo-mechanically ...
Aufsatz
Optimal attitude maneuvers in the presence of prohibited directions
(2023-05-31)
We consider the problem of realigning a space telescope from one observation target to the next in the presence of prohibited directions. More specifically, we want to steer the space telescope – modelled as a gyrostat – from an initial attitude at rest to a final attitude at rest within a fixed time interval. During the motion, the line of sight of the telescope must be kept away from forbidden directions towards bright objects like the sun, moon or earth due to power or thermal requirements. The kinematics of the ...
Aufsatz
Influence of Mean Stress on Lifetime Prediction of Adhesive Bonds
(2023-05-31)
The importance of adhesive bonds in the field of joining technology is increasing due to their advantageous properties. One of these attributes is the possibility to reduce the weight compared to welded joints in group of components. For a safe design, the knowledge of the lifetime of these components is essential. Various methods are used for the prediction of the lifetime under cyclic loading. On the one hand there are test-based methods, on the other hand simulation-based approaches. Test-based ones are often ...
Aufsatz
Hybrid modeling of viscoelastic and switching–induced heating in ferroelectrics
(2023-03-24)
This contribution focuses on two effects causing a temperature change in electrically loaded ferroelectrics. These materials are often subjected to cyclic loading, where viscoelasticity prevails at lower electric fields, whereas dissipative heating by domain switching dominates above the coercive field. While viscoelasticity is modeled within a phenomenological, rheological framework, the ferroelectric constitutive behaviour is described based on a microphysical model. Merging both approaches results in the hybrid ...
Aufsatz
On the Reliability of Automated Analysis of Fracture Surfaces Using a Novel Computer Vision-Based Tool
(2023-08-05)
Fracture surface analysis is of utmost importance with respect to structural integrity of metallic materials. This especially holds true for additively manufactured materials. Despite an increasing trend of automatization of testing methods, the analysis and classification of fatigue fracture surface images is commonly done manually by experts. Although this leads to correct results in most cases, it has several disadvantages, e.g., the need of a huge knowledge base to interpret images correctly. In present work, an ...
Aufsatz
Cyclic Superelastic Behavior of Iron-Based Fe-Ni-Co-Al-Ti-Nb Shape Memory Alloy
(2023-01-03)
Iron-based shape memory alloys came into focus as promising candidate materials for large-scale structural applications owing to their cost-efficiency. In the present work, the superelastic properties of a recently introduced Fe-Ni-Co-Al-Ti-Nb shape memory alloy are investigated. For 〈001〉-oriented single-crystalline material in aged condition (650 °C/6 h), an incremental strain test reveals excellent superelasticity at −130 °C with fully reversible strains up to about 6%. Under cycling loading at different test ...
Aufsatz
Ultra-high performance alkali-activated slag as a reusable mold for light metal casting
(2023-12-06)
Light metal die casting is usually performed using steel molds. However, these lead to a reduced quality of the casting due to the occurrence of metal corrosion on the surface and the incorporation of hydrogen into the casting as a result of required process chemistry. Ultra-high performance concrete based on alkali-activated slag can be used to produce mineral molds for aluminum casting. The use of reusable mineral molds not only enables the production of various thin-walled geometries. The risk of metal corrosion ...