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Aufsatz
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A Novel Approach to Robustly Determine Residual Stress in Additively Manufactured Microstructures Using Synchrotron Radiation
(2021-07-29)
In recent decades additive manufacturing (AM) for years has been in focus of academia and industry as its underlying production principle allows for the realization of designs of unprecedented geometrical complexity. However, often such structures are not realized due to the lack of understanding of structural and mechanical properties, this fact amongst others related to the unique microstructures established by the related processes. In this context, residual stresses, highly affected by the scan strategy and process ...
Working paper
Reference applications for renewable heat
(2021-01-25)
There is a high degree of freedom and flexibility in the way to integrate renewable process heat in industrial processes. Nearly in every industrial or commercial application various heat sinks can be found, which are suitable to be supplied by renewable heat, e.g. from solar thermal, heat pumps, biomass or others. But in contrast to conventional fossil fuel powered heating systems, most renewable heating technologies are more sensitive to the requirements defined by the specific demand of the industrial company. ...
Konferenzveröffentlichung
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The Effect of Injection Molding Parameters on Microcellular Foam Morphology
(2021)
Microcellular foam injection molding with physical blowing agent (MuCell®) delivers monetary benefits, processing advantages and freedom of product design by reducing shrinkage. In conjunction with an advanced mold technology, so-called Pull and Foam method, there is great potential in controlling the foam structure of the component locally. In this study, Polycarbonate (PC) components were produced with nearly compact outer skin and a closed cellular core. To understand the relation between processing parameters and ...
Aufsatz
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Characterization of Mechanical Properties, Macroscopic Deformation Behavior, and Microstructure of Functionally Graded 22MnB5 Steel
(2021-03-24)
The focus of this study is on the characterization of the local plastic deformation and failure of functionally graded 22MnB5 plates after hot stamping using an in situ approach. Various forming strategies at elevated temperatures are performed using differentially tempered forming tools to locally tailor the microstructure. By controlling the cooling rate, graded as well as martensitic and ferritic–pearlitic microstructures are obtained. Experimental analysis includes evaluation of the material- and geometry-dependent ...
Aufsatz
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Liquid Silicone Rubber Foams Made with Water as Blowing Agent
(2021-08-18)
Liquid silicone rubber (LSR) is primarily used in injection molding. Foamed molded parts made of LSR are almost nonexistent because the process reliability of LSR foam injection molding is currently not given. It makes sense to have suitable foaming processes for this material as well, because the density of this elastomer is about 1.15 g cm−3. With the injection molding process presented herein for foaming LSR, density reductions of up to 40% can be achieved. In this process, up to 3% by weight of water is added to ...
Preprint
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Annual industrial and commercial heat load profiles: modeling based on k-Means clustering and regression analysis
(2021-03-19)
An accurate method to predict annual heat load profiles is fundamental to many studies, e.g., preliminary design or potential studies on renewable heating systems. This study presents a method to predict annual heat load profiles with a daily resolution for industry and commerce, based on an analysis of 800 natural gas load profiles (≥ 1.5 GWh/a). To derive heat load profiles, these natural gas load profiles are normalized and those with a potentially non-linear relationship between heat demand and natural gas ...
Aufsatz
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On the Impact of Build Envelope Sizes on E-PBF Processed Pure Iron
(2021-11-17)
In additive manufacturing, the thermal history of a part determines its final microstructural and mechanical properties. The factors leading to a specific temperature profile are diverse. For the integrity of a parameter setting established, periphery variations must also be considered. In the present study, iron was processed by electron beam powder bed fusion. Parts realized by two process runs featuring different build plate sizes were analyzed. It is shown that the process temperature differs significantly, ...
Aufsatz
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On the Microstructural and Cyclic Mechanical Properties of Pure Iron Processed by Electron Beam Melting
(2021-03-10)
Additive manufacturing (AM) processes such as electron beam melting (EBM) are characterized by unprecedented design freedom. Topology optimization and design of the microstructure of metallic materials are enabled by rapid progress in this field. The latter is of highest importance as many applications demand appropriate mechanical as well as functional material properties. For instance, biodegradable implants have to meet mechanical properties of human bone and at the same time guarantee adequate cytocompatibility ...
Aufsatz
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CuCrZr processed by laser powder bed fusion — Processability and influence of heat treatment on electrical conductivity, microstructure and mechanical properties
(2021-06-16)
CuCrZr parts were fabricated by laser beam powder bed fusion (LB-PBF) technique and subjected to different heat treatments. As a result, four different conditions were considered for further investigations, that is, the as-built condition, conditions of maximum hardness (MH) and maximum electrical conductivity (MC), and a condition representing a compromise between hardness and conductivity (H&C). Microstructural evolution and performance under monotonic and cyclic loading were studied. Fracture surfaces revealed ...
Aufsatz
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Thermal Stability of Residual Stresses in Differently Deep Rolled Surface Layers of Steel SAE 1045
(2021-05-07)
The stability of compressive residual stresses generated by deep rolling plays a decisive role on the fatigue behavior of specimens and components, respectively. In this regard, deep rolling at elevated temperature has proven to be very effective in stabilizing residual stresses when fatigue analysis is conducted at ambient temperature. However, since residual stresses can be affected not only by plastic deformation but also when thermal energy is provided, it is necessary to analyze the influence of temperature and ...