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Pathways toward the Use of Non-Destructive Micromagnetic Analysis for Porosity Assessment and Process Parameter Optimization in Additive Manufacturing of 42CrMo4 (AISI 4140)
(2024-02-20)
Laser-based powder bed fusion of metals (PBF-LB/M) is a widely applied additive manufacturing technique. Thus, PBF-LB/M represents a potential candidate for the processing of quenched and tempered (Q&T) steels such as 42CrMo4 (AISI 4140), as these steels are often considered as the material of choice for complex components, e.g., in the toolmaking industry. However, due to the presence of process-induced defects, achieving a high quality of the resulting parts remains challenging in PBF-LB/M. Therefore, an extensive ...
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Bend Straightening of a Carbonitrided Gear Shaft – Consequences on Residual Stresses and Retained Austenite near the Surface
(2017-06-20)
Carbonitriding of shafts in drive technology is strongly connected with distortion. Bend straightening is an important process step in order to eliminate distortion without removing the hardened surface layer. As shown in several investigations, even for simple part geometries, bending induced stresses and plastic deformations have a strong impact not only on the residual stress state but also on the microstructure after straightening. As gear shafts become increasingly filigree and complex in their geometry, the ...
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Investigation of the adhesive strength in a combined compaction and back-injection process to produce back-injected self-reinforced composites (SRCs)
(2022-03-08)
This publication investigates the adhesion between an injection molded component and a self-reinforced composite (SRC) produced in a combined compaction and back-injection process to produce back-injected self-reinforced composites. To study the influence of the process, the parameters barrel temperature, time of injection, and tool temperature were varied. In addition, samples were taken at different positions along the flow path. In light of the orthotropic material behavior of SRCs, investigations were conducted ...
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Climatic Ageing of Components of Polymer Based Electrochromic Devices
(2013-09-09)
Combining a shading function and a polycarbonate window displays an attractive alternative to the currently employed glass roof in vehicles. However, the ageing of such a device must be investigated before any application. Therefore, our investigations focus on the ageing of the components of a polycarbonate based electrochromic device. The optical, electrical, mechanical and electrochemical properties of the ion storage layer as well as the substrate will be assessed after storage in a climate with a high humidity ...
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Holzdesign trifft Kunststofftechnik
(2022)
Werkstoffverbunde aus Holzgeweben in einer thermoplastischen Matrix verbinden die Idee des textilen Holzbaus mit der Faserverbundtechnologie. In einem Projekt werden Fassadenelemente aus solchen Wood Textile Composites hergestellt. Dabei spielt neben den mechanischen Anforderungen auch die gestalterische Seite und die Akzeptanz der zukünftigen Nutzer eine wichtige Rolle.
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Influence of Microstructure and Defects on Mechanical Properties of AISI H13 Manufactured by Electron Beam Powder Bed Fusion
(2021-08-04)
Electron beam powder bed fusion (E-PBF) is a well-known additive manufacturing process. Components are realized based on layer-by-layer melting of metal powder. Due to the high degree of design freedom, additive manufacturing came into focus of tooling industry, especially for tools with sophisticated internal cooling channels. The present work focuses on the relationships between processing, microstructure evolution, chemical composition and mechanical properties of a high alloyed tool steel AISI H13 (1.2344, ...
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Crack Paths at Multiple-crack Systems in Anisotropic Simulation and Experiment
(2014-06-27)
This paper is targeted on numerical methods for accurate crack tip loading analysis and crack path prediction. Those are based on finite element calculations of the boundary value problem. Applying path-independent integrals to curved cracks in order to accurately calculate the J-integral, energy release rate (ERR) or stress intensity factors (SIF) is still not state of the art. Contours which are not confined to the crack tip require special analytical preparation and numerical treatment to supply results which are ...
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Weak and strong bi-material interfaces and their influence on propagating cracks in plane elastic structures
(2017-09-06)
The developing crack paths in heterogeneous structures are the result of the inhomogeneous state of stress. The latter stems from e.g. voids or inclusions in an elastic matrix, which are bonded either by strong or weak interfaces. Besides the stiffness of an inclusion, the kind of interface has a decisive influence on the state of stress and therefore on propagating cracks. It is experimentally proven that cracks tend to grow towards regions with lower stiffness (Tilbrook et al., 2006; Judt et al., 2015), therefore ...
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Signal based non-intrusive load decomposition
(2019-05-29)
Driven by both regulatory and monetary interests the development of energy monitoring systems has been accelerated in recent years. Thus, a large amount of data is collected and stored in huge databases. This is a decisive step towards sustainable production systems since you can’t improve what you don’t know. This paper aims to use the datasets currently available and to combine databases to gather additional information on production systems, in particular energy flows. Therefore, an algorithm has been developed ...
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Hot Work Tool Steel Processed by Laser Powder Bed Fusion: A Review on Most Relevant Influencing Factors
(2021-03-26)
As a representative of a common carbon-bearing hot work tool steel AISI H13 is in focus of the present review paper. Most relevant details for processing of AISI H13 by laser powder bed fusion (L-PBF) are systematically investigated. Three common stages of process parameter development and material assessment, respectively, are in focus: general processibility, process refinement, and deduction of process–microstructure–property relations, i.e., understanding of the interplay of relevant elementary mechanisms. On the ...