Date
2024-07-03Subject
600 Technology Rapid Prototyping <Fertigung>Selektives LaserschmelzenProzessüberwachungAluminiumlegierungMetadata
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Aufsatz
A Pragmatic Approach for Rapid, Non-Destructive Assessment of Defect Types in Laser Powder Bed Fusion Based on Melt Pool Monitoring Data
Abstract
Process monitoring systems, e.g., systems based on photodiodes, could be used in laser-based powder bed fusion (PBF-LB/M) to measure various process parameters and process signatures to eventually allow for a local, detailed analysis of the produced parts. Here, simple statements only concerning the occurrence of defects in parts are sufficient in many cases, especially with respect to industrial application. Therefore, a pragmatic approach to rapidly infer the occurrence of defects and their types based on in situ data obtained by commercially available process monitoring systems is introduced. In this approach, a color distribution in form of a histogram is determined for each produced part using layer-wise screenshots of the visualized data provided by the monitoring software. Assessment of the histograms of AlSi10Mg samples, which were processed with different parameter combinations, revealed characteristics depending on the prevailing defect types. These characteristics enable the prediction of the occurring defect types without the necessity to apply conventional downstream testing methods, and thus, a straightforward separation of parts with good quality from defective components. Since the approach presented uses the data visualization of the monitoring software, it can be used even when direct access to the raw data is not provided by the machine manufacturer.
Citation
In: Materials Volume 17 / Issue 13 (2024-07-03) eissn:1996-1944Sponsorship
This work was supported by the project DigiWerk funded within the research program “future” of the University of Kassel.Citation
@article{doi:10.17170/kobra-2024100210908,
author={Engelhardt, Anna and Wegener, Thomas and Niendorf, Thomas},
title={A Pragmatic Approach for Rapid, Non-Destructive Assessment of Defect Types in Laser Powder Bed Fusion Based on Melt Pool Monitoring Data},
journal={Materials},
year={2024}
}
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2024-10-04T13:35:42Z 2024-10-04T13:35:42Z 2024-07-03 doi:10.17170/kobra-2024100210908 http://hdl.handle.net/123456789/16081 This work was supported by the project DigiWerk funded within the research program “future” of the University of Kassel. eng Namensnennung 4.0 International http://creativecommons.org/licenses/by/4.0/ additive manufacturing selective laser melting process monitoring AlSi10Mg MPM 600 A Pragmatic Approach for Rapid, Non-Destructive Assessment of Defect Types in Laser Powder Bed Fusion Based on Melt Pool Monitoring Data Aufsatz Process monitoring systems, e.g., systems based on photodiodes, could be used in laser-based powder bed fusion (PBF-LB/M) to measure various process parameters and process signatures to eventually allow for a local, detailed analysis of the produced parts. Here, simple statements only concerning the occurrence of defects in parts are sufficient in many cases, especially with respect to industrial application. Therefore, a pragmatic approach to rapidly infer the occurrence of defects and their types based on in situ data obtained by commercially available process monitoring systems is introduced. In this approach, a color distribution in form of a histogram is determined for each produced part using layer-wise screenshots of the visualized data provided by the monitoring software. Assessment of the histograms of AlSi10Mg samples, which were processed with different parameter combinations, revealed characteristics depending on the prevailing defect types. These characteristics enable the prediction of the occurring defect types without the necessity to apply conventional downstream testing methods, and thus, a straightforward separation of parts with good quality from defective components. Since the approach presented uses the data visualization of the monitoring software, it can be used even when direct access to the raw data is not provided by the machine manufacturer. open access Engelhardt, Anna Wegener, Thomas Niendorf, Thomas doi:10.3390/ma17133287 Rapid Prototyping <Fertigung> Selektives Laserschmelzen Prozessüberwachung Aluminiumlegierung publishedVersion eissn:1996-1944 Issue 13 Materials Volume 17 false 3287
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