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Aufsatz
On the Microstructural and Cyclic Mechanical Properties of Pure Iron Processed by Electron Beam Melting
(2021-03-10)
Additive manufacturing (AM) processes such as electron beam melting (EBM) are characterized by unprecedented design freedom. Topology optimization and design of the microstructure of metallic materials are enabled by rapid progress in this field. The latter is of highest importance as many applications demand appropriate mechanical as well as functional material properties. For instance, biodegradable implants have to meet mechanical properties of human bone and at the same time guarantee adequate cytocompatibility ...
Aufsatz
On the Influence of Microstructure on the Corrosion Behavior of Fe–Mn–Al–Ni Shape Memory Alloy in 5.0 wt% NaCl Solution
(2020-10-03)
Herein the corrosion behavior of Fe–Mn–Al–Ni shape memory alloys characterized by different microstructures in a 5.0 wt% NaCl solution is investigated. Open circuit potential and potentiodynamic polarisation tests are conducted. Generally, Fe–Mn–Al–Ni shows corrosion properties being similar to pure iron. However, the polarization curves of single crystals indicate the presence of an unstable passive system. The corrosion damage is analyzed by means of optical microscopy and electron microscopy. It is revealed that ...
Aufsatz
Thermal Stability of Residual Stresses in Differently Deep Rolled Surface Layers of Steel SAE 1045
(2021-05-07)
The stability of compressive residual stresses generated by deep rolling plays a decisive role on the fatigue behavior of specimens and components, respectively. In this regard, deep rolling at elevated temperature has proven to be very effective in stabilizing residual stresses when fatigue analysis is conducted at ambient temperature. However, since residual stresses can be affected not only by plastic deformation but also when thermal energy is provided, it is necessary to analyze the influence of temperature and ...
Aufsatz
Cooling rate as a process parameter in advanced roll forming to tailor microstructure,mechanical and corrosion properties of EN AW 7075 tubes
(2022-12-14)
The effects of solution heat treatment parameters and quench media as a processing tool for tailoring microstructure, mechanical and corrosion properties in roll forming of EN AW 7075 alloy were studied. The highest yield stress and ultimate tensile strength were obtained for the specimens quenched in water, while the air-cooled specimens exhibited inferior mechanical properties. Microstructural analysis of specimens showed that except water-quenched specimens, the parts cooled/quenched in oil, in direct contact with ...
Aufsatz
On the low-cycle fatigue behavior of thermo-mechanically processed high-strength aluminum alloys
(2021)
In the present work low-cycle fatigue experiments were carried out on thermo-mechanically processed AA6082 and AA7075 sheets to evaluate mechanical properties under cyclic loading. Different cooling rates imposed by use of tempered forming tools after solutionizing and subsequent aging treatment led to the formation of precipitates with differing sizes and morphologies. Specimens thermo-mechanically processed in tools with temperatures of 24 °C and 200 °C showed superior mechanical properties under both monotonic and ...
Aufsatz
On the Friction Stir Processing of Additive-Manufactured 316L Stainless Steel
(2022)
The novel combination of friction stir processing (FSP) and additive manufacturing (AM) is studied herein. Laser-based powder bed fusion of metals (PBF-LB/M) is used to establish 316 L stainless steel with a bimodal microstructure. Upon FSP, the as-built bimodal microstructure with an average grain size of 179 μm is transformed into the unimodal microstructure containing ultrafine grains with an average grain size of 1.2 μm. Results obtained by mechanical testing reveal that after FSP; the hardness, the yield point, ...
Aufsatz
Influence of deep rolling at different temperatures on near-surface and mechanical properties of a Maraging C250 steel
(2024-04-27)
Due to an outstanding combination of high strength and fracture toughness Maraging steels are used in numerous industries, e.g., in the aerospace sector. The high strength can be attributed to precipitation strengthening by conventional age-hardening heat treatments. However, as many of the envisaged applications will suffer from cyclic loadings, the fatigue properties are of significant interest in terms of a reliable use. Generally, Maraging steels are characterized by a relatively low fatigue strength limiting the ...
Aufsatz
Oxide Modified Iron in Electron Beam Powder Bed Fusion - From Processability to Corrosion Properties
(2022-03-07)
Additive manufacturing (AM) processes are not solely used where maximum design freedom meets low lot sizes. Direct microstructure design and topology optimization can be realized concomitantly during processing by adjusting the geometry, the material composition, and the solidification behavior of the material considered. However, when complex specific requirements have to be met, a targeted part design is highly challenging. In the field of biodegradable implant surgery, a cytocompatible material of an application-adapted ...
Aufsatz
Pathways toward the Use of Non-Destructive Micromagnetic Analysis for Porosity Assessment and Process Parameter Optimization in Additive Manufacturing of 42CrMo4 (AISI 4140)
(2024-02-20)
Laser-based powder bed fusion of metals (PBF-LB/M) is a widely applied additive manufacturing technique. Thus, PBF-LB/M represents a potential candidate for the processing of quenched and tempered (Q&T) steels such as 42CrMo4 (AISI 4140), as these steels are often considered as the material of choice for complex components, e.g., in the toolmaking industry. However, due to the presence of process-induced defects, achieving a high quality of the resulting parts remains challenging in PBF-LB/M. Therefore, an extensive ...
Aufsatz
Effects of aging on the stress-induced martensitic transformation and cyclic superelastic properties in Co-Ni-Ga shape memory alloy single crystals under compression
(2022)
Co-Ni-Ga shape memory alloys attracted scientific attention as promising candidate materials for damping applications at elevated temperatures, owing to excellent superelastic properties featuring a fully reversible stress-strain response up to temperatures as high as 500 °C. In the present work, the effect of aging treatments conducted in a wide range of aging temperatures and times, i.e. at 300–400 °C for 0.25–8.5 h, was investigated. It is shown that critical features of the martensitic transformation are strongly ...