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Design of novel materials for additive manufacturing - Isotropic microstructure and high defect tolerance
(2018-01-22)
Electron Beam Melting (EBM) is a powder-bed additive manufacturing technology enabling the production of complex metallic parts with generally good mechanical properties. However, the performance of powder-bed based additively manufactured materials is governed by multiple factors that are difficult to control. Alloys that solidify in cubic crystal structures are usually affected by strong anisotropy due to the formation of columnar grains of preferred orientation. Moreover, processing induced defects and porosity ...
Aufsatz
Time-of-Flight Three Dimensional Neutron Diffraction in Transmission Mode for Mapping Crystal Grain Structures
(2017-08-25)
The physical properties of polycrystalline materials depend on their microstructure, which is the nano- to centimeter scale arrangement of phases and defects in their interior. Such microstructure depends on the shape, crystallographic phase and orientation, and interfacing of the grains constituting the material. This article presents a new non-destructive 3D technique to study centimeter-sized bulk samples with a spatial resolution of hundred micrometers: time-of-flight three-dimensional neutron diffraction (ToF ...
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Shape memory effect and superelasticity in high-strength FeNiCoAlTi single crystals hardened by nanoparticles
(2019-11-19)
For [001]-oriented single crystals of Fe-28Ni-17Co-11.5Al-2.5Ti (at %) alloy in tension, it was shown that particles of the γ’-phase with a size of 4–6 nm lead to the appearance of superelasticity, with a strain of εSE=4.5% and a shape memory effect of εSME=5.9%. Increasing the particle size to 10–12 nm reduces εSE to 3.6% and εSME to 3.5%. The paper discusses the causes of the influence of particle size on the reversible strain.
Aufsatz
Excellent superelasticity in a Co-Ni-Ga high-temperature shape memory alloy processed by directed energy deposition
(2020-04-30)
A Co-Ni-Ga high-temperature shape memory alloy has been additively manufactured by directed energy deposition. Due to the highly anisotropic microstructure, i.e. columnar grains featuring a strong near-⟨001⟩ texture in build direction, the as-built material is characterized by a very low degree of constraints and, thus, shows excellent superelasticity without conducting a post-process heat treatment. As characterized by in situ deformation testing and post-mortem microstructural analysis, additive manufacturing ...
Aufsatz
On data-driven nonlinear uncertainty modeling: Methods and application for control-oriented surface condition prediction in hard turning
(2020-10-16)
In this article, two data-driven modeling approaches are investigated, which allow an explicit modeling of uncertainty. For this purpose, parametric Takagi-Sugeno multi-models with bounded-error parameter estimation and nonparametric Gaussian process regression are applied and compared. These models can for instance be used for robust model-based control design. As an application, the prediction of residual stresses during hard turning depending on the machining parameters and the initial hardness is considered.
Aufsatz
Hydrogen absorption of ultra-high strength aluminum-silicon coated 22MnB5 steels
(2022-12-30)
The hot forming process allows to produce safety-relevant structural components in the automotive industry with strengths of 1500 MPa and higher. Generally, high strengths make material sensitive to hydrogen embrittlement. The heat treatment in the hot forming process chain is a potential source of diffusible hydrogen for hot-dipped aluminum-silicon coated boron-manganese steels. In the present work, the influence of different process gases and furnace dwell times during the heat treatment was investigated. Humidified ...
Aufsatz
Shape Memory Effect and Superelasticity of [001]-Oriented FeNiCoAlNb Single Crystals Aged under and without Stress
(2021-06-10)
The two-step ageing of Fe-28Ni-17Co-11.5Al-2.5Nb (at.%) single crystals under and without stress, leads to the precipitation of the γ′- and β-phase particles. Research has shown that γ–α′ thermoelastic martensitic transformation (MT), with shape memory effect (SME) and superelasticity (SE), develops in the [001]-oriented crystals under tension. SE was observed within the range from the temperature of the start of MT upon cooling Mₛ, to the temperature of the end of the reverse MT upon heating Af, and at temperatures ...
Aufsatz
Experimental Analysis of Residual Stresses in CFRPs through Hole-Drilling Method: The Role of Stacking Sequence, Thickness, and Defects
(2023-05-09)
Carbon fiber reinforced plastics (CFRPs) gained high interest in industrial applications because of their excellent strength and low specific weight. The stacking sequence of the unidirectional plies forming a CFRP laminate, and their thicknesses, primarily determine the mechanical performance. However, during manufacturing, defects, e.g., pores and residual stresses, are induced, both affecting the mechanical properties. The objective of the present work is to accurately measure residual stresses in CFRPs as well ...
Aufsatz
Micromechanical Modeling of AlSi10Mg Processed by Laser-Based Additive Manufacturing: From as-Built to Heat-Treated Microstructures
(2022-08-13)
The unique microstructure of the alloy AlSi10Mg produced by the laser-based powder bed fusion of metals (PBF-LB/M) provides high-strength and high-strain-hardening capabilities of the material. The microstructure and mechanical properties of 3D-printed, i.e., additively manufactured, AlSi10Mg are significantly altered by post-building heat-treatment processes applied in order to tailor the final properties of the parts. Using an accurate computational model to predict and improve the mechanical performance of 3D-printed ...
Aufsatz
Influence of the Miniaturisation Effect on the Effective Stiffness of Lattice Structures in Additive Manufacturing
(2020-10-29)
Thin-walled and cellular structures are characterised by superior lightweight potential due to their advantageous stiffness to weight ratio. They find particular interest in the field of additive manufacturing due to robust and reproducible manufacturability. However, the mechanical performance of such structures strongly depends on the manufacturing process and resultant geometrical imperfections such as porosity, deviations in strut thickness or surface roughness, for which an understanding of their influence is ...