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Ti6Al4V lattice structures manufactured by electron beam powder bed fusion - Microstructural and mechanical characterization based on advanced in situ techniques
(2022-12-17)
Powder bed fusion (PBF) processes enable the manufacturing of complex components in a time- and cost-efficient manner. Especially lattice structures are currently focused since they show varying mechanical properties, including different deformation and damage behaviors, which can be used to locally tailor the mechanical behavior. However, the present process-structure-property relationships are highly complex and have to be understood in detail in order to enable an implementation of PBF manufactured lattice structures ...
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Predicting Flow Stress Behavior of an AA7075 Alloy Using Machine Learning Methods
(2022-09-09)
The present work focuses on the prediction of the hot deformation behavior of thermo-mechanically processed precipitation hardenable aluminum alloy AA7075. The data considered focus on a novel hot forming process at different tool temperatures ranging from 24°C to 350°C to set different cooling rates after solution heat-treatment. Isothermal uniaxial tensile tests in the temperature range of 200°C to 400°C and at strain rates ranging from 0.001 s-¹ to 0.1 s-¹ were carried out on four different material conditions. ...
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Novel Class of Rhenium Borides Based on Hexagonal Boron Networks Interconnected by Short B₂ Dumbbells
(2022-09-06)
Transition metal borides are known due to their attractive mechanical, electronic, refractive, and other properties. A new class of rhenium borides was identified by synchrotron single-crystal X-ray diffraction experiments in laser-heated diamond anvil cells between 26 and 75 GPa. Recoverable to ambient conditions, compounds rhenium triboride (ReB₃) and rhenium tetraboride (ReB₄) consist of close-packed single layers of rhenium atoms alternating with boron networks built from puckered hexagonal layers, which link ...
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A new method for microscale cyclic crack growth characterization from notched microcantilevers and application to single crystalline tungsten and a metallic glass
(2022-06-22)
The lifetime of most metals is limited by cyclic loads, ending in fatigue failure. The progressive growth of cracks ends up in catastrophic failure. An advanced method is presented for the determination of cyclic crack growth on the microscale using a nanoindenter, which allows the characterization of > 10,000 loading cycles. It uses focused ion beam fabricated notched microcantilevers. The method has been validated by cyclic bending metallic glass and tungsten microcantilevers. The experiments reveal a stable crack ...
Dissertation
Untersuchung von Gussporen in einer Aluminium-Gusslegierung mit der Computertomographie
(2022-04)
In dieser Arbeit wird das Schädigungsverhalten einer Aluminium-Gusslegierung anhand von zweidimensionalen und dreidimensionalen Verfahren untersucht. Dabei liegt das Hauptaugenmerk auf innenliegenden Gussdefekten wie Gas- und Schrumpfungsporen. Die Schädigungsentwicklung unter schwingender Belastung, sowie der Einfluss auf die Mikrostruktur und die mechanischen Eigenschaften sowie die Wechselwirkung verschiedener Gussdefekte werden dabei untersucht. Insbesondere wird der beim Versagensverhalten entscheidende Einfluss ...
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Effect of Cell Morphology on Flexural Behavior of Injection-Molded Microcellular Polycarbonate
(2022-05-19)
The quantitative study of the structure and properties relationship in cellular materials is mostly limited to cell diameter, cell density, skin layer thickness, and cell size distribution. In addition, the investigation of the morphology is generally carried out in two dimensions. Therefore, the
interrelation between morphological properties and mechanical characteristics of the foam structure has remained in an uncertain state. In this study, during the physical foaming process, a foam morphology is locally created ...
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Hydrogen absorption of ultra-high strength aluminum-silicon coated 22MnB5 steels
(2022-12-30)
The hot forming process allows to produce safety-relevant structural components in the automotive industry with strengths of 1500 MPa and higher. Generally, high strengths make material sensitive to hydrogen embrittlement. The heat treatment in the hot forming process chain is a potential source of diffusible hydrogen for hot-dipped aluminum-silicon coated boron-manganese steels. In the present work, the influence of different process gases and furnace dwell times during the heat treatment was investigated. Humidified ...
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Microstructural and mechanical properties of AlSi10Mg: Hybrid welding of additively manufactured and cast parts
(2022-12-07)
Welding and joining of hybrid components consisting of additively manufactured (AM) parts and conventionally processed parts offer new opportunities in structural design. In the present study, AlSi10Mg specimens were fabricated using two different manufacturing processes, i.e., laser-based powder-bed fusion of metals (PBF-LB/M) and casting, and welded by means of friction stir welding (FSW). Material strength of dissimilar welded joints was found to be governed by the as-cast material, which is characterized by a ...
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Additive Manufacturing of Binary Ni–Ti Shape Memory Alloys Using Electron Beam Powder Bed Fusion: Functional Reversibility Through Minor Alloy Modification and Carbide Formation
(2022-11-30)
Shape memory alloys (SMAs), such as Ni–Ti, are promising candidates for actuation and damping applications. Although processing of Ni–Ti bulk materials is challenging, well-established processing routes (i.e. casting, forging, wire drawing, laser cutting) enabled application in several niche applications, e.g. in the medical sector. Additive manufacturing, also referred to as 4D-printing in this case, is known to be highly interesting for the fabrication of SMAs in order to produce near-net-shaped actuators and ...
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Electrochemical polarization behavior and superelastic properties of a Fe–Mn–Al–Ni–Cr shape memory alloy
(2022-10-22)
The present study investigates the corrosion behavior of a Fe–Mn–Al–Ni–Cr shape memory alloy in a 5.0 wt% NaCl solution in combination with the functional properties. In a single crystalline condition, the investigated alloy shows a superior superelastic response with a maximum recovery strain of 5.2%. Furthermore, the results of the potentiodynamic polarization and impedance spectroscopy show that the addition of chromium generally improves corrosion resistance by increasing the resistance to localized corrosion. ...