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Predicting Flow Stress Behavior of an AA7075 Alloy Using Machine Learning Methods
(2022-09-09)
The present work focuses on the prediction of the hot deformation behavior of thermo-mechanically processed precipitation hardenable aluminum alloy AA7075. The data considered focus on a novel hot forming process at different tool temperatures ranging from 24°C to 350°C to set different cooling rates after solution heat-treatment. Isothermal uniaxial tensile tests in the temperature range of 200°C to 400°C and at strain rates ranging from 0.001 s-¹ to 0.1 s-¹ were carried out on four different material conditions. ...
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Effect of Cell Morphology on Flexural Behavior of Injection-Molded Microcellular Polycarbonate
(2022-05-19)
The quantitative study of the structure and properties relationship in cellular materials is mostly limited to cell diameter, cell density, skin layer thickness, and cell size distribution. In addition, the investigation of the morphology is generally carried out in two dimensions. Therefore, the
interrelation between morphological properties and mechanical characteristics of the foam structure has remained in an uncertain state. In this study, during the physical foaming process, a foam morphology is locally created ...
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Oxide Modified Iron in Electron Beam Powder Bed Fusion - From Processability to Corrosion Properties
(2022-03-07)
Additive manufacturing (AM) processes are not solely used where maximum design freedom meets low lot sizes. Direct microstructure design and topology optimization can be realized concomitantly during processing by adjusting the geometry, the material composition, and the solidification behavior of the material considered. However, when complex specific requirements have to be met, a targeted part design is highly challenging. In the field of biodegradable implant surgery, a cytocompatible material of an application-adapted ...
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Effects of blending poly(lactic acid) and thermoplastic polyester polyurethanes on the mechanical and adhesive properties in two-component injection molding
(2022-09-16)
One possible way to increase the use of bioplastics and thus contribute to a more resource-efficient and sustainable economy is to broaden the application range of such bioplastics. Poly(lactic acid) (PLA) is a promising and commercially available bio-based and biologically degradable polymer, which exhibits a high strength and stiffness but is very brittle. Blending with other polymers can lead to an enhancement of the ductility of the PLA. The goal of this work was to show that blending of PLA with a bio-based ...
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Modification of self-reinforced composites (SRCs) via film stacking process
(2022-02-25)
This work presents the mechanical behavior of self-reinforced composites (SRCs) manufactured and modified via film stacking. For modification, interleaved films made of polypropylene (PP), a thermoplastic elastomer and a polyolefin engage were combined in different ways to induce the elastic modifier into the matrix material. The content of modifier was also varied in two ways. First, the films were produced out of a single material and second out of a compound. So, the same content of modifier was implemented in two ...
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Influences on the mechanical properties of SRCs in a combined compacting and back injecting process
(2022-03-03)
In this research paper, the effects of the combined compacting and back-injection process to produce back-injected self-reinforced composites on the mechanical properties of the self-reinforced composites (SRCs) are investigated. For this purpose, the parameters barrel temperature, time of injection and holding pressure were varied for the back injection. Tensile and bending tests were carried out on the SRCs. The results show that the mechanical properties depend to a large extent on the process parameters. The ...
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Effects of aging on the stress-induced martensitic transformation and cyclic superelastic properties in Co-Ni-Ga shape memory alloy single crystals under compression
(2022)
Co-Ni-Ga shape memory alloys attracted scientific attention as promising candidate materials for damping applications at elevated temperatures, owing to excellent superelastic properties featuring a fully reversible stress-strain response up to temperatures as high as 500 °C. In the present work, the effect of aging treatments conducted in a wide range of aging temperatures and times, i.e. at 300–400 °C for 0.25–8.5 h, was investigated. It is shown that critical features of the martensitic transformation are strongly ...
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Micromechanical Modeling of AlSi10Mg Processed by Laser-Based Additive Manufacturing: From as-Built to Heat-Treated Microstructures
(2022-08-13)
The unique microstructure of the alloy AlSi10Mg produced by the laser-based powder bed fusion of metals (PBF-LB/M) provides high-strength and high-strain-hardening capabilities of the material. The microstructure and mechanical properties of 3D-printed, i.e., additively manufactured, AlSi10Mg are significantly altered by post-building heat-treatment processes applied in order to tailor the final properties of the parts. Using an accurate computational model to predict and improve the mechanical performance of 3D-printed ...
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Additive Manufacturing of 3D Luminescent ZrO2:Eu3+ Architectures
(2022-04-27)
Implementation of more refined structures at the nano to microscale is expected to advance applications in optics and photonics. This work presents the additive manufacturing of 3D luminescent microarchitectures emitting light in the visible range. A tailor-made organo-metallic resin suitable for two-photon lithography is developed, which upon thermal treatment in an oxygen-rich atmosphere allows the creation of silicon-free tetragonal (t-) and monoclinic (m-) ZrO₂. The approach is unique because the tailor-made ...
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Structural reorientation and compaction of porous MoS₂ coatings during wear testing
(2022-04-02)
Industrial upscaling frequently results in a different coating microstructure than the laboratory prototypes presented in the literature. Here, we investigate the wear behavior of physical vapor deposited (PVD) MoS2 coatings: A dense, nanocrystalline MoS2 coating, and a porous, prismatic-textured MoS2 coating. Transmission electron microscopy (TEM) investigations before and after wear testing evidence a crystallographic reorientation towards a basal texture in both samples. A basal texture is usually desirable due ...