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Konferenzveröffentlichung
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Flexible Foams made of Liquid Silicone Rubber and expandable Microspheres
(2019-10-02)
In this study, the possibility of foaming liquid silicone rubber (LSR) was investigated. The foam was produced by injection molding with two different thermoplastic, expandable microspheres. Different properties were tested using the S2-tensile bar, e.g. density, tensile strength, specific tensile strength, elongation at break, stress at 100 % strain and the hardness. It was found that the two types of microspheres used have similar effects on density, specific tensile strength and elongation at break, but differ in ...
Aufsatz
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Crack path predictions in fiber reinforced composites
(2017-09-06)
Composite materials exhibit beneficial features compared to conventional engineering material, e.g. a comparable strength and a reduced weight at the same time. To fully exploit these beneficial properties within technical structures, fracture mechanical concepts must be taken into account. The global fracture behavior in composite materials is related to the local delamination at interfaces between matrix and inclusion as well as the local fracture behaviors of the constituents. Because of their structure, the global ...
Dissertation
The Fatigue and Corrosion Fatigue Behavior of Austenitic Stainless Steel AISI 304 after Deep Rolling at Various Temperatures
(2019-09)
The austenitic stainless steel AISI 304 was deep rolled at 20 °C (RTDR), -195 °C (CTDR), and 550 °C (HTDR). The deep rolling pressures used for each deep rolling temperature were 1.0, 1.7, and 2.4 bar. From microstructural investigation, the largest compressive residual stress field was found in RTDR, and the highest amount of martensitic content and plastic deformation were found in CTDR. The strain aging effect was only found in HTDR.
In the rotating bending fatigue tests, the strain aging effect after HTDR is ...
Aufsatz
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On the Influence of Surface Hardening Treatments on Microstructure Evolution and Residual Stress in Microalloyed Medium Carbon Steel
(2020-06-09)
Tailoring surface properties is a key to superior performance of components subjected to fatigue loadings in application. Process–microstructure–property relationships have to be established to allow for optimization of techniques employed for surface treatments such as deep rolling and induction hardening. Although both techniques are employed widely in industrial application, studies examining microstructure evolution and residual stress states for a single material in a comparative manner are missing. Amongst ...
Dissertation
Simulationen und Experimente im Schwellenwertbereich zur Aufklärung der Risswachstumsmechanismen in einer Aluminiumlegierung
(2020)
Lange Risse, die bei Belastungen nahe des Schwellenwerts wachsen, können Ausbreitungscharakteristika zeigen, welche denen kurzer Stadium I-Risse ähneln. Neben einer lokalen Blockade der Rissfront durch Teilchen einer zweiten Phase ist ein schubspannungsgesteuerter Rissfortschritt ein interessanter Effekt, der bei diesen Belastungsbedingungen auftritt. Das berichtete Verhalten wird im Rahmen dieser Arbeit auf das Rissspitzenfeld zurückgeführt. Zu diesem Zweck wurden Risswachstumsexperimente mit angerissenen Flachproben ...
Aufsatz
Optimization of thermomechanical processes for the functional gradation of polymers by means of advanced empirical modeling techniques
(2015-02-17)
In this paper, an optimization procedure for complex manufacturing processes is presented. The procedure is based on advanced empirical modeling techniques and will be presented in two parts. The first part comprises the selection and generation of the empirical surrogate models. The process organization and the design of experiments are taken into account. In order to analyze and optimize the processes based on the empirical models, advanced methods and tools are presented in the second part. These tools include ...
Aufsatz
A framework for the computer-aided planning and optimisation of manufacturing processes for components with functional graded properties
(2015-02-17)
In this contribution a framework for the computer-aided planning and optimisation of functional graded components is presented. The framework is divided into three modules - the "Component Description", the "Expert System" for the synthetisation of several process chains and the "Modelling and Process Chain Optimisation". The Component Description module enhances a standard computer-aided design (CAD) model by a voxel-based representation of the graded properties. The Expert System synthesises process steps stored ...
Konferenzveröffentlichung
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The Influence of different die geometries on the Extrusion Process of High-Consistency Silicone Rubber
(Society of Plastics Engineers, 2019)
Silicone Rubber and especially High-Consistency Silicone Rubber (=HCR), are typically processed in the extrusion process. Due to the high requirements in terms of the ma-terial properties and the geometric dimensions, a funda-mental knowledge of the whole process including experi-ences in tool design are essential.
In this study, HCR with different Shore-hardnesses are extruded on a vertical silicone extrusion line with various breaker plates with different length to diameter ratios (=L/D-ratio) in order to analyze ...
Konferenzveröffentlichung
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Pull and Foam - Injection moulding method: Foamed ribs for stiffening plane components
(Society of Plastics Engineers, 2012)
The pull and foam method is a foam injection moulding method which is currently being developed at the Institut für Werkstofftechnik (IfW) (Institute of Materials Engineering) at the University of Kassel. The processing principle represents an alternative to the existing foam injection moulding special procedures and introduces the possibility to partially foam a component. In so doing, thin-walled, hardly foamed components with foamed ribs can be made in one processing step, thus also components with graded ...
Konferenzveröffentlichung
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Formation of morphology as a function of process control by foam injection molding of a functionally graded component
(Society of Plastics Engineers, 2014)
A special mold technology enables the production of foam injection molded components with locally differing foaming ratios. Thus, components with functionally graded foam structures can be produced in one processing step. The method (pull and foam method) is based on the idea of creating components with thin-walled areas with a high surface quality and partially foamed, thick-walled areas (e.g. with the function of integrated structural elements) in a controlled foaming process. This paper describes the characteristics ...