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Aufsatz
Determination and Validation of Residual Stresses in CFRP/Metal Hybrid Components Using the Incremental Hole Drilling Method
(2020-09-21)
Lightweight materials contribute to an efficient decrease in fuel consumption in the automotive and aircraft industries. Hybrid components made of metal and carbon fiber-reinforced plastics (CFRP) have a high potential in lightweight applications due to their high strength-to-weight ratio. For cost-effective processing of hybrid materials, advanced manufacturing processes such as the prepreg-press-technology have been developed, in which the bonding between a metallic component and a fiber compound is exclusively ...
Dissertation
Oberflächennahe Schädigung von Superlegierungen unter Hochtemperatur
(2020-02)
In der vorliegenden Arbeit wird die Alterung von Nickelbasislegierungen in Oberflächennähe betrachtet. Dabei wird der Einfluss von Temperatur und Zeit in Zusammenhang mit der Oberflächenrauheit, Deformation und der Konzentration von Natriumsulfat an der Probenoberfläche untersucht. Zur Quantifizierung der Schädigung kommen rasterelektronenmikroskopische Methoden wie EBSD und EDX zum Einsatz.
Es wird gezeigt, dass die analysierten Verarmungs- und Vergröberungsprozesse der Gamma'-Ausscheidungen eine deutliche ...
Konferenzveröffentlichung
Microstructural and Mechanical Properties of AISI 4140 Steel Processed by Electron Beam Powder Bed Fusion Analyzed Using Miniature Samples
(ASTM International, 2022-02-26)
The present study reports on the identification of an adequate process window for electron beam powder bed fusion (E-PBF) of AISI 4140 steel. For characterization, only miniature samples were used. It is clearly revealed that, for comparison and evaluation of different conditions, the use of such small samples is absolutely sufficient, even under fatigue loading. The initial E-PBF as-built condition is compared with conventionally heat-treated conditions (i.e., normalized as well as quenched and tempered). Based on ...
Aufsatz
On the Friction Stir Processing of Additive-Manufactured 316L Stainless Steel
(2022)
The novel combination of friction stir processing (FSP) and additive manufacturing (AM) is studied herein. Laser-based powder bed fusion of metals (PBF-LB/M) is used to establish 316 L stainless steel with a bimodal microstructure. Upon FSP, the as-built bimodal microstructure with an average grain size of 179 μm is transformed into the unimodal microstructure containing ultrafine grains with an average grain size of 1.2 μm. Results obtained by mechanical testing reveal that after FSP; the hardness, the yield point, ...
Aufsatz
Investigation of the adhesive strength in a combined compaction and back-injection process to produce back-injected self-reinforced composites (SRCs)
(2022-03-08)
This publication investigates the adhesion between an injection molded component and a self-reinforced composite (SRC) produced in a combined compaction and back-injection process to produce back-injected self-reinforced composites. To study the influence of the process, the parameters barrel temperature, time of injection, and tool temperature were varied. In addition, samples were taken at different positions along the flow path. In light of the orthotropic material behavior of SRCs, investigations were conducted ...
Aufsatz
Holzdesign trifft Kunststofftechnik
(2022)
Werkstoffverbunde aus Holzgeweben in einer thermoplastischen Matrix verbinden die Idee des textilen Holzbaus mit der Faserverbundtechnologie. In einem Projekt werden Fassadenelemente aus solchen Wood Textile Composites hergestellt. Dabei spielt neben den mechanischen Anforderungen auch die gestalterische Seite und die Akzeptanz der zukünftigen Nutzer eine wichtige Rolle.
Aufsatz
On the low-cycle fatigue behavior of thermo-mechanically processed high-strength aluminum alloys
(2021)
In the present work low-cycle fatigue experiments were carried out on thermo-mechanically processed AA6082 and AA7075 sheets to evaluate mechanical properties under cyclic loading. Different cooling rates imposed by use of tempered forming tools after solutionizing and subsequent aging treatment led to the formation of precipitates with differing sizes and morphologies. Specimens thermo-mechanically processed in tools with temperatures of 24 °C and 200 °C showed superior mechanical properties under both monotonic and ...
Aufsatz
Effect of Compositional Variation Induced by EBM Processing on Deformation Behavior and Phase Stability of Austenitic Cr-Mn-Ni TRIP Steel
(2020-01-24)
Electron beam melting (EBM) is an established powder bed-based additive manufacturing process for the fabrication of complex-shaped metallic components. For metastable austenitic Cr-Mn-Ni TRIP steel, the formation of a homogeneous fine-grained microstructure and outstanding damage tolerance have been reported. However, depending on the process parameters, a certain fraction of Mn evaporates. This can have a significant impact on deformation mechanisms as well as kinetics, as was previously shown for as-cast material. ...
Aufsatz
On the Impact of Texture and Grain Size on the Pseudoelastic Properties of Polycrystalline Fe–Ni–Co–Al–Ti Alloy
(2020-05-08)
The effects of thermomechanical treatments on crystallographic texture and grain size evolution and their impact on the pseudoelastic properties in Fe41–Ni28–Co17–Al11.5–Ti2.5 (at.%) were studied in the present paper. The results show that cold rolling leads to brass-type texture in this alloy, which is typical for low stacking fault energy materials. Thermal treatments up to 1300 °C were conducted and it is shown that the presence of β-phase helps to control grain growth. After the dissolution of the secondary phase ...
Aufsatz
A Novel Approach to Robustly Determine Residual Stress in Additively Manufactured Microstructures Using Synchrotron Radiation
(2021-07-29)
In recent decades additive manufacturing (AM) for years has been in focus of academia and industry as its underlying production principle allows for the realization of designs of unprecedented geometrical complexity. However, often such structures are not realized due to the lack of understanding of structural and mechanical properties, this fact amongst others related to the unique microstructures established by the related processes. In this context, residual stresses, highly affected by the scan strategy and process ...