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Pathways toward the Use of Non-Destructive Micromagnetic Analysis for Porosity Assessment and Process Parameter Optimization in Additive Manufacturing of 42CrMo4 (AISI 4140)
(2024-02-20)
Laser-based powder bed fusion of metals (PBF-LB/M) is a widely applied additive manufacturing technique. Thus, PBF-LB/M represents a potential candidate for the processing of quenched and tempered (Q&T) steels such as 42CrMo4 (AISI 4140), as these steels are often considered as the material of choice for complex components, e.g., in the toolmaking industry. However, due to the presence of process-induced defects, achieving a high quality of the resulting parts remains challenging in PBF-LB/M. Therefore, an extensive ...
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Modification of self-reinforced composites (SRCs) via film stacking process
(2022-02-25)
This work presents the mechanical behavior of self-reinforced composites (SRCs) manufactured and modified via film stacking. For modification, interleaved films made of polypropylene (PP), a thermoplastic elastomer and a polyolefin engage were combined in different ways to induce the elastic modifier into the matrix material. The content of modifier was also varied in two ways. First, the films were produced out of a single material and second out of a compound. So, the same content of modifier was implemented in two ...
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Investigation of the adhesive strength in a combined compaction and back-injection process to produce back-injected self-reinforced composites (SRCs)
(2022-03-08)
This publication investigates the adhesion between an injection molded component and a self-reinforced composite (SRC) produced in a combined compaction and back-injection process to produce back-injected self-reinforced composites. To study the influence of the process, the parameters barrel temperature, time of injection, and tool temperature were varied. In addition, samples were taken at different positions along the flow path. In light of the orthotropic material behavior of SRCs, investigations were conducted ...
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Holzdesign trifft Kunststofftechnik
(2022)
Werkstoffverbunde aus Holzgeweben in einer thermoplastischen Matrix verbinden die Idee des textilen Holzbaus mit der Faserverbundtechnologie. In einem Projekt werden Fassadenelemente aus solchen Wood Textile Composites hergestellt. Dabei spielt neben den mechanischen Anforderungen auch die gestalterische Seite und die Akzeptanz der zukünftigen Nutzer eine wichtige Rolle.
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Influences on the mechanical properties of SRCs in a combined compacting and back injecting process
(2022-03-03)
In this research paper, the effects of the combined compacting and back-injection process to produce back-injected self-reinforced composites on the mechanical properties of the self-reinforced composites (SRCs) are investigated. For this purpose, the parameters barrel temperature, time of injection and holding pressure were varied for the back injection. Tensile and bending tests were carried out on the SRCs. The results show that the mechanical properties depend to a large extent on the process parameters. The ...
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Effect of Crystallographic Orientation and Grain Boundaries on Martensitic Transformation and Superelastic Response of Oligocrystalline Fe–Mn–Al–Ni Shape Memory Alloys
(2021-07-26)
In situ tensile tests employing digital image correlation were conducted to study the martensitic transformation of oligocrystalline Fe–Mn–Al–Ni shape memory alloys in depth. The influence of different grain orientations, i.e., near-〈001〉 and near-〈101〉, as well as the influence of different grain boundary misorientations are in focus of the present work. The results reveal that the reversibility of the martensite strongly depends on the type of martensitic evolving, i.e., twinned or detwinned. Furthermore, it is ...
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Simultaneous impact modified and chain extended glass fiber reinforced poly(lactic acid) composites: Mechanical, thermal, crystallization, and dynamic mechanical performance
(2021-02-05)
Herein, glass fiber (GF) reinforced binary, ternary, and quaternary poly(lactic acid) (PLA) composites were prepared. Toughening, and chain extension of PLA was achieved through the incorporation of impact modifier and chain extender and their concurrent effects on the spectroscopic, crystallization, mechanical, thermal, and thermomechanical properties of the composites were investigated. High mechanical properties of GF influenced the mechanical performance of the composites. However, GF alone could not restrict the ...
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On the Monotonic and Cyclic Behavior of an Al-Mg-Zn-Cu-Si Compositionally Complex Alloy
(2023-08-03)
In present work, the monotonic and cyclic properties of a novel Al-Mg-Zn-Cu-Si compositionally complex alloy (CCA) are investigated. Microstructural studies reveal that a eutectic phase and fishbone-type structures are embedded in the Al-matrix. The mechanical properties of this CCA obtained under compressive loading are found to be promising. However, low ultimate strength and brittle behavior are seen under tension. The fatigue performance of the alloy in the low-cycle fatigue (LCF) regime is poor. Microstructural ...
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Liquid Silicone Rubber Foams Made with Water as Blowing Agent
(2021-08-18)
Liquid silicone rubber (LSR) is primarily used in injection molding. Foamed molded parts made of LSR are almost nonexistent because the process reliability of LSR foam injection molding is currently not given. It makes sense to have suitable foaming processes for this material as well, because the density of this elastomer is about 1.15 g cm−3. With the injection molding process presented herein for foaming LSR, density reductions of up to 40% can be achieved. In this process, up to 3% by weight of water is added to ...
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Hot Sheet Metal Forming Strategies for High-Strength Aluminum Alloys: A Review—Fundamentals and Applications
(2023-05-17)
In the past decade, aluminum alloys have become important structural materials in the automotive industry, thanks to their low density, high strength, high fracture toughness, and good fatigue performance. However, an important limitation of aluminum alloys is their poor formability at room temperature; as a result, numerous studies have been conducted with the aim of developing forming techniques to overcome this and facilitate the forming of more complex-shaped components. Following an overview on the metallurgical ...