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Influence of hot deformation on the precipitation hardening of high-strength aluminum AA7075 during thermo-mechanical processing
(2021-04-21)
The aim of this work was to investigate the effect of hot deformation on the aging behavior of precipitation-hardenable aluminum alloy AA7075 within a novel thermo-mechanical forming process, in order to gain insight into its precipitation kinetics. For this purpose, the material was formed at 420 °C after undergoing solution treatment to different strain levels ranging from 2% to 10% to obtain different dislocation densities. After undergoing hot deformation, aging at 120 °C with different parameters was carried out ...
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An auxiliary crack approach for efficient approximative crack tip loading analyses
(2021-10-20)
An efficient approach based on the path-independent interaction-integral (I-integral) is suggested for assessing the crack tip loading in elastic structures without having to geometrically model a physical crack. Exploiting just the elastic solution of the uncracked structure, the I-integral is adapted incorporating the closed formulation of crack tip stress and displacement fields of an auxiliary crack, which in this approach is interpreted as hypothetical physical crack. Different specimens and crack configurations ...
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On the Impact of Build Envelope Sizes on E-PBF Processed Pure Iron
(2021-11-17)
In additive manufacturing, the thermal history of a part determines its final microstructural and mechanical properties. The factors leading to a specific temperature profile are diverse. For the integrity of a parameter setting established, periphery variations must also be considered. In the present study, iron was processed by electron beam powder bed fusion. Parts realized by two process runs featuring different build plate sizes were analyzed. It is shown that the process temperature differs significantly, ...
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On the Microstructural and Cyclic Mechanical Properties of Pure Iron Processed by Electron Beam Melting
(2021-03-10)
Additive manufacturing (AM) processes such as electron beam melting (EBM) are characterized by unprecedented design freedom. Topology optimization and design of the microstructure of metallic materials are enabled by rapid progress in this field. The latter is of highest importance as many applications demand appropriate mechanical as well as functional material properties. For instance, biodegradable implants have to meet mechanical properties of human bone and at the same time guarantee adequate cytocompatibility ...
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CuCrZr processed by laser powder bed fusion — Processability and influence of heat treatment on electrical conductivity, microstructure and mechanical properties
(2021-06-16)
CuCrZr parts were fabricated by laser beam powder bed fusion (LB-PBF) technique and subjected to different heat treatments. As a result, four different conditions were considered for further investigations, that is, the as-built condition, conditions of maximum hardness (MH) and maximum electrical conductivity (MC), and a condition representing a compromise between hardness and conductivity (H&C). Microstructural evolution and performance under monotonic and cyclic loading were studied. Fracture surfaces revealed ...
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Thermal Stability of Residual Stresses in Differently Deep Rolled Surface Layers of Steel SAE 1045
(2021-05-07)
The stability of compressive residual stresses generated by deep rolling plays a decisive role on the fatigue behavior of specimens and components, respectively. In this regard, deep rolling at elevated temperature has proven to be very effective in stabilizing residual stresses when fatigue analysis is conducted at ambient temperature. However, since residual stresses can be affected not only by plastic deformation but also when thermal energy is provided, it is necessary to analyze the influence of temperature and ...
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Laser Powder Bed Fusion Processing of Fe-Mn-Al-Ni Shape Memory Alloy—On the Effect of Elevated Platform Temperatures
(2021-01-20)
In order to overcome constraints related to crack formation during additive processing (laser powder bed fusion, L-BPF) of Fe-Mn-Al-Ni, the potential of high-temperature L-PBF processing was investigated in the present study. The effect of the process parameters on crack formation, grain structure, and phase distribution in the as-built condition, as well as in the course of cyclic heat treatment was examined by microstructural analysis. Optimized processing parameters were applied to fabricate cylindrical samples ...
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Nonlocal damage modelling for finite element simulations of ductile steel sheets under multiaxial loading
(2021-12-14)
The finite element simulation of forming processes or vehicle crash scenarios involves multiaxial loading conditions in general. Thereby, damage and failure in ductile steel sheets is triggered by void growth under hydrostatic tensile loading or by void elongation within a narrow band under shear dominated loading. These different damage mechanisms are considered by a stress state dependent continuum damage model. The damage initiation and failure are represented by a critical and a failure strain. Both are HOSFORD-COULOMB ...
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Fully Implicit RUNGE-KUTTA Schemes for Ideal Elastoplasticity
(2021-12-14)
The present paper derives a multifield formulation of ideal elastoplasticity to enable the consistent application of higher order accurate RUNGE-KUTTA schemes. With the help of an axisymmetric model problem the appearing time discretization errors of distinct schemes are determined and compared.
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Durability Properties of Ultra-High Performance Lightweight Concrete (UHPLC) with Expanded Glass
(2021-10-05)
It is important to ensure the durability and safety of structures. In the case of newly developed materials that are outside the current rules, it is important to investigate all aspects of structural safety. The material studied in the following is a structural lightweight concrete with an ultra-high-performance matrix and expanded glass as a lightweight aggregate. The material, with a compressive strength of 60–100 MPa and a bulk density of 1.5–1.9 kg/dm³, showed high capillary porosities of 12 vol% (ultra-high-performance ...