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Aufsatz
High-Speed Laser Cladding on Thin-Sheet-Substrates—Influence of Process Parameters on Clad Geometry and Dilution
(2021-08-09)
Laser-based Directed Energy Deposition (DED-LB) represents a production method of growing importance for cladding and additive manufacturing through the use of metal powders. Yet, most studies utilize substrate materials with thicknesses of multiple millimeters, for which laser cladding of thin-sheet substrates with thicknesses less than 1 mm have only been scarcely studied in the literature. Most studies cover the use of pulsed laser sources, since sheet distortion due to excess energy input is a key problem in laser ...
Aufsatz
Effect of Crystallographic Orientation and Grain Boundaries on Martensitic Transformation and Superelastic Response of Oligocrystalline Fe–Mn–Al–Ni Shape Memory Alloys
(2021-07-26)
In situ tensile tests employing digital image correlation were conducted to study the martensitic transformation of oligocrystalline Fe–Mn–Al–Ni shape memory alloys in depth. The influence of different grain orientations, i.e., near-〈001〉 and near-〈101〉, as well as the influence of different grain boundary misorientations are in focus of the present work. The results reveal that the reversibility of the martensite strongly depends on the type of martensitic evolving, i.e., twinned or detwinned. Furthermore, it is ...
Aufsatz
Extension of Gap Bridgeability and Prevention of Oxide Lines in the Welding Seam through Application of Tools with Multi-Welding Pins
(2021-07-30)
Friction stir welding has become important in many areas of production and is increasingly used for joining aluminum components. For long welding seams, conventional tools with only one welding pin reach their technical limitations due to low gap bridgeability. When welding aluminum, the stirred in surface layers, such as oxides, lead to a decrease in static and dynamic strength since linear accumulations are formed in the welding seam. The aim of the present study is to increase the gap bridgeability using tools ...
Aufsatz
Influence of Microstructure and Defects on Mechanical Properties of AISI H13 Manufactured by Electron Beam Powder Bed Fusion
(2021-08-04)
Electron beam powder bed fusion (E-PBF) is a well-known additive manufacturing process. Components are realized based on layer-by-layer melting of metal powder. Due to the high degree of design freedom, additive manufacturing came into focus of tooling industry, especially for tools with sophisticated internal cooling channels. The present work focuses on the relationships between processing, microstructure evolution, chemical composition and mechanical properties of a high alloyed tool steel AISI H13 (1.2344, ...
Aufsatz
Hot Work Tool Steel Processed by Laser Powder Bed Fusion: A Review on Most Relevant Influencing Factors
(2021-03-26)
As a representative of a common carbon-bearing hot work tool steel AISI H13 is in focus of the present review paper. Most relevant details for processing of AISI H13 by laser powder bed fusion (L-PBF) are systematically investigated. Three common stages of process parameter development and material assessment, respectively, are in focus: general processibility, process refinement, and deduction of process–microstructure–property relations, i.e., understanding of the interplay of relevant elementary mechanisms. On the ...
Aufsatz
Simultaneous impact modified and chain extended glass fiber reinforced poly(lactic acid) composites: Mechanical, thermal, crystallization, and dynamic mechanical performance
(2021-02-05)
Herein, glass fiber (GF) reinforced binary, ternary, and quaternary poly(lactic acid) (PLA) composites were prepared. Toughening, and chain extension of PLA was achieved through the incorporation of impact modifier and chain extender and their concurrent effects on the spectroscopic, crystallization, mechanical, thermal, and thermomechanical properties of the composites were investigated. High mechanical properties of GF influenced the mechanical performance of the composites. However, GF alone could not restrict the ...
Aufsatz
Use of Design of Experiments (DoE) to Model the Sulphate Agent Amount of (Ultra)Finely Ground and Fast Hardening Portland Cement Clinker
(2021-09-25)
This paper presents a model to calculate the sulphate agent amount and sulphate agent ratio for fine grounded and fast hardening Portland cement clinker. Despite sufficient knowledge about the influence of calcium sulphate on the hydration process of cement, the sulphate agent amount is mostly adjusted empirically. As a result, often a wide and unfeasible experimental matrix has to be tested. In this work, Design of Experiments (DoE) was used in combination with in-situ X-ray diffraction (XRD) tests to accurately ...
Aufsatz
Measurement and analysis of residual stresses and warpage in fiber reinforced plastic and hybrid components
(2021-02-16)
Glass/carbon fiber reinforced plastic (GFRP/CFRP) and hybrid components have attracted increasing attention in lightweight applications. However, residual stresses induced in the manufacturing process of these components can result in warpage and, eventually, negatively affect the mechanical performance of the composite structures. In the present work, GFRP, CFRP, GFRP/steel and CFRP/steel hybrid components were manufactured through the prepreg-press-technology always employing the same process parameters. The residual ...
Aufsatz
Influence of hot deformation on the precipitation hardening of high-strength aluminum AA7075 during thermo-mechanical processing
(2021-04-21)
The aim of this work was to investigate the effect of hot deformation on the aging behavior of precipitation-hardenable aluminum alloy AA7075 within a novel thermo-mechanical forming process, in order to gain insight into its precipitation kinetics. For this purpose, the material was formed at 420 °C after undergoing solution treatment to different strain levels ranging from 2% to 10% to obtain different dislocation densities. After undergoing hot deformation, aging at 120 °C with different parameters was carried out ...
Aufsatz
On the Impact of Build Envelope Sizes on E-PBF Processed Pure Iron
(2021-11-17)
In additive manufacturing, the thermal history of a part determines its final microstructural and mechanical properties. The factors leading to a specific temperature profile are diverse. For the integrity of a parameter setting established, periphery variations must also be considered. In the present study, iron was processed by electron beam powder bed fusion. Parts realized by two process runs featuring different build plate sizes were analyzed. It is shown that the process temperature differs significantly, ...