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Influence of hot deformation on the precipitation hardening of high-strength aluminum AA7075 during thermo-mechanical processing
(2021-04-21)
The aim of this work was to investigate the effect of hot deformation on the aging behavior of precipitation-hardenable aluminum alloy AA7075 within a novel thermo-mechanical forming process, in order to gain insight into its precipitation kinetics. For this purpose, the material was formed at 420 °C after undergoing solution treatment to different strain levels ranging from 2% to 10% to obtain different dislocation densities. After undergoing hot deformation, aging at 120 °C with different parameters was carried out ...
Aufsatz
High-Speed Laser Cladding on Thin-Sheet-Substrates—Influence of Process Parameters on Clad Geometry and Dilution
(2021-08-09)
Laser-based Directed Energy Deposition (DED-LB) represents a production method of growing importance for cladding and additive manufacturing through the use of metal powders. Yet, most studies utilize substrate materials with thicknesses of multiple millimeters, for which laser cladding of thin-sheet substrates with thicknesses less than 1 mm have only been scarcely studied in the literature. Most studies cover the use of pulsed laser sources, since sheet distortion due to excess energy input is a key problem in laser ...
Aufsatz
Extension of Gap Bridgeability and Prevention of Oxide Lines in the Welding Seam through Application of Tools with Multi-Welding Pins
(2021-07-30)
Friction stir welding has become important in many areas of production and is increasingly used for joining aluminum components. For long welding seams, conventional tools with only one welding pin reach their technical limitations due to low gap bridgeability. When welding aluminum, the stirred in surface layers, such as oxides, lead to a decrease in static and dynamic strength since linear accumulations are formed in the welding seam. The aim of the present study is to increase the gap bridgeability using tools ...
Aufsatz
Use of Design of Experiments (DoE) to Model the Sulphate Agent Amount of (Ultra)Finely Ground and Fast Hardening Portland Cement Clinker
(2021-09-25)
This paper presents a model to calculate the sulphate agent amount and sulphate agent ratio for fine grounded and fast hardening Portland cement clinker. Despite sufficient knowledge about the influence of calcium sulphate on the hydration process of cement, the sulphate agent amount is mostly adjusted empirically. As a result, often a wide and unfeasible experimental matrix has to be tested. In this work, Design of Experiments (DoE) was used in combination with in-situ X-ray diffraction (XRD) tests to accurately ...
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Laser Powder Bed Fusion Processing of Fe-Mn-Al-Ni Shape Memory Alloy—On the Effect of Elevated Platform Temperatures
(2021-01-20)
In order to overcome constraints related to crack formation during additive processing (laser powder bed fusion, L-BPF) of Fe-Mn-Al-Ni, the potential of high-temperature L-PBF processing was investigated in the present study. The effect of the process parameters on crack formation, grain structure, and phase distribution in the as-built condition, as well as in the course of cyclic heat treatment was examined by microstructural analysis. Optimized processing parameters were applied to fabricate cylindrical samples ...
Aufsatz
Tailoring flow behavior and heat transfer in tempering channels for high-pressure die casting—analysis of potentials of commercial static mixers and prospects of additive manufacturing
(2023-02-16)
Additive manufacturing (AM) opens up manifold possibilities to influence the heat transfer between fluid and die in high-pressure die casting (HPDC), eventually allowing to minimize the total cycle time of the process. AM already has been exploited to establish near-contour temperature control systems in industrial applications. However, AM not only allows to influence the position of tempering channels in dies but it also allows to influence the fluid dynamics itself, e.g., by imprinted static mixers. Up to now, ...
Aufsatz
Study of Dynamics in Metallic MEMS Cantilevers - Pull-In Voltage and Actuation Speed
(2023-01-13)
For different metals and varying geometries, this paper presents simulations of electrostatically actuated MEMS cantilevers regarding their influence on pull-in voltage and actuation speed. Three-dimensional electromechanical modeling including many non-linearities has been performed to study some static but mainly dynamic features. The results show that the involved parameters have different influences on the actuation speed and pull-in voltage: lower length, higher thickness as well as lower density and higher ...
Aufsatz
Potential of Fe-Mn-Al-Ni Shape Memory Alloys for Internal Prestressing of Ultra-High Performance Concrete
(2023-05-18)
Prestressing of concrete is a commonly used technique in civil engineering to achieve long spans, reduced structural thicknesses, and resource savings. However, in terms of application, complex tensioning devices are necessary, and prestress losses due to shrinkage and creep of the concrete are unfavourable in terms of sustainability. In this work, a prestressing method using novel Fe-Mn-Al-Ni shape memory alloy rebars as a tensioning system in UHPC is investigated. A generated stress of about 130 MPa was measured ...
Aufsatz
Measurement and analysis of residual stresses and warpage in fiber reinforced plastic and hybrid components
(2021-02-16)
Glass/carbon fiber reinforced plastic (GFRP/CFRP) and hybrid components have attracted increasing attention in lightweight applications. However, residual stresses induced in the manufacturing process of these components can result in warpage and, eventually, negatively affect the mechanical performance of the composite structures. In the present work, GFRP, CFRP, GFRP/steel and CFRP/steel hybrid components were manufactured through the prepreg-press-technology always employing the same process parameters. The residual ...
Aufsatz
Lifetime Prediction with Combined Hygro-Thermo-Mechanical Influences on Thick Layer Adhesives
(2023-05-31)
Semi-structural bonded joints of steel components are exposed to long-term stresses in addition to water diffusion, temperature changes and varying external forces during operation. These hygro-thermomechanical loadings lead to successive degradation of stiffness and strength due to damage resulting from chemical aging and fatigue processes, causing failure of the bonded joint when its service life is reached. In the following contribution, a methodology is presented to predict the service life of hygro-thermo-mechanically ...