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Aufsatz
On the track of human errors - Procedure and results of an innovative assembly planning method
(2018-03-07)
Manual assembly operations are the endmost place of the production process and with it represent a melting pot for organizational, time-related and qualitative errors of manufacturing. Because competitive advantages are increasingly determined in the manual assembly, the creation of economical and reliable work steps is of fundamental importance for future business success. For that reason, at the institute of the authors, a procedure has been developed to use the knowledge of the Expert System for Task Taxonomy that ...
Aufsatz
Adapting Kano's Theory for weighting and implementing customers requirements on a software tool for assessing human reliability in manual assembly
(2018)
The following paper illustrates the conception of an Excel-based software tool developed to predict human error probabilities in manual assembly lines. In this regard, the paper clearifies how reliable risk analyses of manual work tasks can be carried out with the help of a software tool. Furthermore, to initiate a high user-friendliness, a high acceptance and a high level of dissemination, this paper deals with a Kano survey concerning customer requirements on the developed software tool. As a result, it will be ...
Aufsatz
Increasing energy efficiency of milk product batch sterilisation
(2018-09-07)
The food industry is a large energy consumer and most heat demands in food processing are low-temperature. The aim of this study is to develop and simulate innovative retrofits or redesigns that unlock the heat recovery potential of industrial batch sterilisation processes. The case study focuses on the whey cream process, although the method and results apply to similar batch sterilisation processes. The initial situation is compared to energy efficient designs based on “Energy Storage” and “Rescheduling”. Using a ...
Aufsatz
Predictive Simulation-based Optimisation of Cooling System Including a Sprinkler Tank
(2018)
Prerequisite for an efficient cooling energy system is the knowledge and the optimal combination of different operating conditions of individual compression and free cooling chillers. The performance of cooling systems depends on its part load performance and its condensing temperature, which are often unknown. Recorded energy data remains unused and manufacturers' data significantly differs from the real performance. For this purpose, manufacturer and real data are combined and continuously adapted to form partial ...
Aufsatz
Characterization of polyamide 6.10 composites incorporated with microcrystalline cellulose fiber: Effects of fiber loading and impact modifier
(2018-08-14)
Microcrystalline cellulose (MCC) fiber‐reinforced polyamide 6.10 (PA) composites were prepared in the presence of an impact modifier (IM), exxelor VA1803 (VA), by melt compounding process. Fiber loading was considered from 20 to 30 wt.%, whereas IM was varied from 2.0 to 5.0 wt.%. Composites were characterized by tensile test, impact test, dynamic thermal mechanical analysis (DTMA), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and X‐ray diffraction (XRD). Composites’ fractured surfaces ...
Aufsatz
Evaluation of a Stratified Tank based Heat Recovery Loop via Dynamic Simulation
(2018)
Prerequisite for hot water recovery in the dairy and beverage industry is the use of heat storage, such as stratified tanks. Total Site Heat Integration enables the targeting of heat recovery potential, the concrete identification of suitable sinks and source profiles and the dimensioning of intermediate circuits and storages. For a cost and energy efficient storage, the aim to maintain stratification by suitable thermocline control management. Dynamic simulation enables a reliable estimation of energy savings and ...
Aufsatz
Dimensioning of Heat Pump Systems Based on Pinch Analysis and Energy Monitoring Data
(2018)
In this paper, typical process chains of metal processing/gear manufacturing are examined according to the pinch method with regard to their potential for heat recovery and their suitability for heat pump applications. The focus is on machine tools and parts washing machines as fluctuating heat sources and sinks. Heat sources at a low temperature level, such as the cooling of machine tools, are becoming increasingly important in contrast to conventional fossil waste heat sources due to the electrification of energy ...
Aufsatz
Sektorkopplung Prozesswärme / Strom in der deutschen Industrie
(2018)
Sektorkopplung bedeutet die Verbindung des Elektrizitäts- mit dem Wärme- und Mobilitätssektor. Während der Ausbau der erneuerbaren Energien (EE) im Strombereich erhebliche Fortschritte, bis zu einem Anteil von über 30 %, erzielt hat, ist im Wärme- (ca. 13 %) und Mobilitätssektor (ca. 5,1 %) der Anteil in den letzten zehn Jahren fast konstant geblieben. Die Elektrifizierung dieser Anwendungsbereiche soll den Anteil an erneuerbarer Energie erhöhen und somit zu einer Reduzierung von Treibhausgasen beitragen. Abbildung ...
Aufsatz
Effect of Post-Process Machining on Surface Properties of Additively Manufactured H13 Tool Steel
(2018-08-28)
Der Werkzeugstahl AISI H13 zeichnet sich durch einen hohen Verschleißwiderstand und eine gute Temperaturwechselbeständigkeit aus. Hauptanwendungsbereiche des H13 sind Druckguss- und Schmiedewerkzeuge. Die Verarbeitung von H13 durch additive Fertigungsverfahren, wie z. B. dem selektiven Laserschmelzen (selective laser melting, SLM), eröffnet neue Gestaltungsmöglichkeiten, wie z. B. die Integration interner Kühlkanäle, die es erlauben, das Einsatzverhalten der Werkzeuge zu verbessern. Aufgrund hoher Oberflächenrauheiten ...
Aufsatz
Martensite aging in ⟨001⟩ oriented Co₄₉ Ni₂₁ Ga₃₀ single crystals in tension
(2018-03-22)
Co–Ni–Ga high-temperature shape memory alloys (HT-SMAs) are well-known candidate materials for damping applications at elevated temperatures. Recent studies showed that upon heat treatment in stress-induced martensite under compressive loads transformation temperatures can be increased significantly, qualifying Co–Ni–Ga for HT-actuation. The increase in transformation temperatures is related to a change in chemical order recently validated via neutron diffraction experiments. Since SMAs show distinct tension–compression ...