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Aufsatz
Injection molded components with functionally graded foam structures – Procedure and essential results
(2015-02-13)
In the past few years, foam injection molding has increasingly gained significance in the field of technical plastic components. This is due to the development of new processes and processing combinations and efforts to produce lightweight products. In this article, a special tool technology will be introduced, which aids the process of expanding the existing areas of applications. The technology enables the production of foam injection molded components with different foaming ratios. This is made possible by core ...
Aufsatz
Efficient Spatial and Temporal Modelling of Material Temperatures within Self-reinforced Polypropylene Sheets during IR Radiation
(2013-07-20)
Polymer composites of self-reinforced fibres and a matrix composed of the same plastic material display an outstanding mechanical performance and an excellent recyclability. Hence, these materials are suitable for many practical applications. One disadvantage, however, is the narrow processing window that is caused by a strong pressure and temperature sensitivity of the self-reinforced fibres. In this paper, an approach to efficiently model the spatial and temporal temperature evolution is presented. Advanced empirical ...
Aufsatz
Optimization of thermomechanical processes for the functional gradation of polymers by means of advanced empirical modeling techniques
(2015-02-17)
In this paper, an optimization procedure for complex manufacturing processes is presented. The procedure is based on advanced empirical modeling techniques and will be presented in two parts. The first part comprises the selection and generation of the empirical surrogate models. The process organization and the design of experiments are taken into account. In order to analyze and optimize the processes based on the empirical models, advanced methods and tools are presented in the second part. These tools include ...
Aufsatz
Morphology-property-relationship of thermo-mechanically graded self-reinforced polypropylene composites
(2015-02-17)
In this paper the relationship between different composite morphologies and their mechanical properties is to be investigated. By manufacturing two different tape-based polypropylene composites in a compression moulding process, four varying degrees of compaction will be generated. The morphological structure is analyzed using confocal laser light microscopy and wet chemically etched specimen cross-sections. The etching process removes the amorphous phase in the polymer, making the macromolecular orientations and ...
Aufsatz
A framework for the computer-aided planning and optimisation of manufacturing processes for components with functional graded properties
(2015-02-17)
In this contribution a framework for the computer-aided planning and optimisation of functional graded components is presented. The framework is divided into three modules - the "Component Description", the "Expert System" for the synthetisation of several process chains and the "Modelling and Process Chain Optimisation". The Component Description module enhances a standard computer-aided design (CAD) model by a voxel-based representation of the graded properties. The Expert System synthesises process steps stored ...
Dissertation
Simulationen und Experimente im Schwellenwertbereich zur Aufklärung der Risswachstumsmechanismen in einer Aluminiumlegierung
(2020)
Lange Risse, die bei Belastungen nahe des Schwellenwerts wachsen, können Ausbreitungscharakteristika zeigen, welche denen kurzer Stadium I-Risse ähneln. Neben einer lokalen Blockade der Rissfront durch Teilchen einer zweiten Phase ist ein schubspannungsgesteuerter Rissfortschritt ein interessanter Effekt, der bei diesen Belastungsbedingungen auftritt. Das berichtete Verhalten wird im Rahmen dieser Arbeit auf das Rissspitzenfeld zurückgeführt. Zu diesem Zweck wurden Risswachstumsexperimente mit angerissenen Flachproben ...
Aufsatz
Quenching of High Entropy Alloys after Annealing
(2020)
The effect of cooling rate after annealing at 900 °C on the microstructure and hardness of high entropy alloys was investigated using two typical samples with the chemical composition of Co₁₆Cr₁₄.₅Fe₂₉Mn₁₁.₅Ni₂₉ and Co₁₁.₅Cr₇Fe₂₇Mn₂₇Ni₂₇(Nb₀.₀₈C₀.₅) (at%). The microstructural characterisation and hardness measurements were carried out by optical microscopy, scanning electron microscopy, wavelength-dispersive X-ray spectroscopy, electron back scattered diffraction, X-ray diffraction technique and Vickers hardness ...
Aufsatz
Comparative investigation of two-dimensional imaging methods and X-ray tomography in the characterization of microstructure
(2017-10-02)
The microstructural features of three different materials have been quantified by means of 2D image analysis and X-ray micro-computer tomography (CT) and the results were compared to determine the reliability of the 2D analysis in the material characterization. The 3D quantification of shrinkage pores and Fe-rich inclusions of an Al-Si-Cu alloy by X-ray tomography was compared with the statistical analysis of the 2D metallographic pictures and a significant difference in the results was found due to the complex ...
Aufsatz
Effect of Grain Statistics on Micromechanical Modeling: The Example of Additively Manufactured Materials Examined by Electron Backscatter Diffraction
(2020-02-21)
Micromechanical modeling is one of the prominent numerical tools for the prediction of mechanical properties and the understanding of deformation mechanisms of metals. As input parameters, it uses data obtained from microstructure characterization techniques, among which the electron backscatter diffraction (EBSD) technique allows us to understand the nature of microstructural features, that are usually described by statistics. Because of these advantages, the EBSD dataset is widely used for synthetic microstructure ...
Aufsatz
Effect of Friction Stir Processing on Microstructural, Mechanical, and Corrosion Properties of Al-Si12 Additive Manufactured Components
(2020-01-03)
Additive manufacturing (AM) is an advanced manufacturing process that provides the opportunity to build geometrically complex and highly individualized lightweight structures. Despite its many advantages, additively manufactured components suffer from poor surface quality. To
locally improve the surface quality and homogenize the microstructure, friction stir processing (FSP) technique was applied on Al-Si12 components produced by selective laser melting (SLM) using two different working media. The effect of FSP on ...